High Efficiency Hot Dip Galvanizing Line Plant Equipment Zinc
Kettle One Stop Service
China's premier provider of reliable, high-performance,
environmentally friendly, and technologically advanced galvanizing
factories. We offer comprehensive one-stop service solutions for
all your hot dip galvanizing needs.
Our Comprehensive Service Process
- Demand communication
- Custom plant design
- Supply of hot dip galvanizing equipment
- Assembly and commissioning
- Supply of galvanizing techniques
- After-sales service
Detailed Service Components
- Zinc Kettle Design: Optimal dimension selection based on plant size, material
specifications, and processing capacity
- Plant Layout: Strategic arrangement considering land size, environmental
requirements, and galvanizing process flow
- Civil Work Design: Comprehensive calculations and building drawings for steel and
concrete structures
- HDG Equipment: Complete manufacturing of galvanizing factory equipment from start
to finish
- Installation & Commissioning: Professional installation services, user guidance, chemical
supply, and technical adjustments
Factory Types Comparison
| Aspect | Production Line Type | Advantages | Disadvantages |
|---|
| From layout | I type | Save space | Environmental protection effect is not optimal |
| L type | Environmental friendly | Requires large area |
| Circle type | High efficiency | Suitable for limited product categories |
| Small part type | High efficiency | / |
Design Methodology
Step 1: Plant Type Selection - 3D Plant Layout
Our 3D view design provides clear and understandable workshop
layouts, offering superior visualization compared to traditional
Auto CAD drawings with complex color-coded lines that only
professionals can interpret.
Step 2: Site/Online Visit - VR Pre-viewing
Virtual reality previewing for comprehensive project visualization.
Step 3: Project Confirmation - Contract Signing
After requirement determination, we provide detailed quotations
including process introduction, equipment specifications,
responsibilities, equipment lists, and preliminary drawings.
Following on-site or online discussions, we finalize contract
details and prepare comprehensive documentation:
- Machine/line overview and specifications
- Installation descriptions with detailed operation programs
- Operation procedures and emergency plans
- Daily maintenance, alarms, and troubleshooting
- User parameter settings and meanings
- Detailed control diagrams
- Mechanical and hydraulic detailed diagrams
- Electrical wiring schematics
- Setting parameters for programmable components
- Alarms, troubleshooting, and preventive maintenance schedules
- Emergency response plans
Manufacturing Process
Following contract execution, we commence manufacturing operations
including procurement of steel, raw materials, electronic
components, and auxiliary equipment. Our team designs specialized
software (machine control-PLC and HMI) for seamless system
automation.
Installation & Commissioning
Our engineers perform comprehensive mechanical installation, power
system placement, controller setup, and system assembly according
to design specifications. We weld steel structures, connect power
and support systems, and conduct thorough system testing to ensure
optimal equipment performance.
Commissioning Services
Post-installation trial operations include furnace combustion
system adjustments for optimal heat efficiency, traveling crane
operation optimization for smooth process flow, and comprehensive
technical guidance for hot dip galvanizing to ensure workpiece
quality meets technical requirements.
Custom Project Requirements
To customize your galvanizing plant, please provide the following
information:
Plan
What products will be galvanized? (e.g., steel structure, steel
tower, lamppost, etc., and general dimensions)
________________________________________
Annual Design Capacity
___________________
Expected Start Date
___________________
Galvanizing Plant Dimensions
Workshop Size: L: ______ W: ______ H: ______
Zinc Kettle Specifications
Zinc Kettle Size: L: ______ W: ______ H: ______
Thickness of steel plate: ______ (50mm/60mm)
(We can design optimal size based on your product requirements)
Furnace Fuel Type
□LNG □LPG □Diesel Oil □Heavy Oil
Others: ______________________________________
Additional Equipment Requirements
□ Wastewater treatment equipment □ Yes □ No
□ Acid mist treatment equipment □ Yes □ No (100% enclosed workshop
pickling)
□ White fume treatment equipment □ Yes □ No
□ Fully closed processing equipment (White fume is 100% collected)
□ Open processing equipment (White fume is 80% collected)
□ Fluxing tank iron removal equipment □ Yes □ No
□ Waste heat heating system □ Yes □ No
Pre/After Treatment Tanks Anti-corrosion Protection
□ PP □ FRP □ Granite
Auxiliary Equipment Requirements
______________________________________
Why Choose Beihai Galvanizing?
Beihai Galvanizing - Your trusted partner for custom factory
solutions. We deliver value through expertise, quality, and
comprehensive service.
Choose Us for a Win-Win Future!
Customized Hot Dip Galvanizing Line with High Speed Pulse Combustion System and Excellent Coating Quality
