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Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness

Categories Conformal Coating Inspection
Brand Name: Haipai
Model Number: HP-AOI45B
Certification: CE,ISO9001
Place of Origin: China
MOQ: 1 unit
Payment Terms: T/T
Delivery Time: 30 working days
Packaging Details: Wooden case with vacuum package inside
High-Precision Inspection: 5MP global color camera with telecentric lens for distortion-free imaging.
Advanced Lighting: Dual-color annular light source (UV + White) for comprehensive defect detection.
Superior Accuracy: Achieves ±0.02mm repeatability with servo motor drive.
Flexible Detection: Supports polygonal areas and irregular shapes up to 450x450mm.
Smart Software: Features SPC data statistics, barcode traceability, and SMEMA integration.
Large Program Storage: Stores over 1,000 running programs for quick changeovers.
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Inline Coating AOI Inspection System High Precision Detect Over Coating Less Coating Thickness

Inline Coating AOI Inspection System HP-AOI45B
System Overview

The HP-AOI45B is a fully integrated inline automatic optical inspection system designed for seamless operation within automated SMT production lines. Featuring a standard SMEMA communication interface, it automatically handshakes with upstream coating equipment and downstream curing furnaces or unloaders—enabling true lights-out quality verification with minimal operator intervention.

The intelligent electric width adjustment (50-450mm) responds to program commands, eliminating manual changeovers between different PCB sizes, while the conveyor speed (0.5-3.5m/min) synchronizes precisely with line flow. With total power consumption of only 2KW (AC220V 50Hz) and robust construction weighing approximately 600KG, the HP-AOI45B integrates cleanly into facility infrastructure.

Key Features
  • Professional AOI inspection system for detecting conformal coating defects
  • 5-megapixel global color camera with telecentric lens (12MP optional)
  • Dual-color annular light source with UV and white light
  • High-precision servo motor drive with ±0.02mm three-axis repeatability
  • Intelligent electric width adjustment from 50-450mm
  • Large detection area: L450mm * W450mm
  • Supports polygonal detection areas including irregular shapes
  • SPC data statistics and traceability with barcode integration
  • SMEMA interface for seamless production line integration
Optical Imaging System

Features a 5-megapixel global color camera paired with a telecentric lens that captures distortion-free images with exceptional clarity. Telecentric technology ensures consistent magnification regardless of object distance, critical for accurate measurement of coating edges and defects. The dual-color annular light source combines UV light (for fluorescent tracer excitation) and white light, providing optimal illumination for detecting overcoat, undercoat, foreign matter, splashing, and edge clarity issues.

Precision Motion Control

X, Y, and Z axes are driven by servo motors with fully closed precision screw modules, delivering ±0.02mm repeatability for precise camera positioning over inspection points. This ensures even the smallest defects are consistently captured and analyzed.

Software Intelligence

Professional AOI control software running on industrial control computer with comprehensive capabilities:

  • Flexible detection area definition supporting round, rectangular, and polygonal shapes
  • Advanced area management with copy, mirror, array, and rotation operations
  • Intelligent algorithm comparing images against pre-set reference points
  • SPC data statistics and traceability with barcode integration
  • Storage for over 1,000 running programs
Technical Specifications
SpecificationDetails
Equipment SizeL1060mm * W1500mm * H1740mm
Control MethodIndustrial Control Computer + Motion Integrated Control Board
SoftwareProfessional AOI Control Software + Windows System
Programming MethodManual Teaching (Mouse and Keyboard)
Program StorageMore than 1000 Programs
PCB Transmission Height910mm ± 20mm
Transport Speed0.5-3.5 m/min Adjustable
PCB Edge Space≥ 5mm
Conveyor Width Range50-450mm
Detection AreaMAX: L450mm * W450mm
Component Clearance±100mm (Upper and Lower Surfaces)
X.Y.Z Axis DriveServo Motor + Fully Closed Precision Screw Module
X.Y.Z Repeat Accuracy±0.02mm
Camera System5MP Global Color Camera with Telecentric Lens (12MP Optional)
Light SourceDual-Color Annular (UV Light + White Light)
Power SupplyAC220V 50Hz, 2KW Total Power
Equipment WeightApproximately 600KG
Applications

Ideal for post-coating inspection in various industries:

Conformal coating lines for selective coating quality verification
Automotive electronics manufacturing requiring high-reliability coating
Aerospace and defense electronics with stringent quality requirements
Medical device assembly where coating integrity is critical
Industrial control systems requiring long-term reliability
Consumer electronics high-volume production lines
LED lighting module coating verification
Power supply and inverter coating inspection
Telecommunications equipment conformal coating quality control
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