60V Lithium Battery Pack Comprehensive Tester 30A Charge 300A Discharge

60V Lithium Battery Pack Comprehensive Tester 30A Charge 300A Discharge

Product Description

ACEY-BIT60-30A300A battery pack test system is designed for comprehensive testing of finished lithium battery packs. It accurately measures key parameters including open-circuit voltage, AC internal resistance, continuous charge current and voltage, continuous discharge current and voltage, overcharge protection current (0–30A), over-discharge protection current (0–300A), short-circuit protection time, overcurrent delay time, and post-test voltage. The system can start testing automatically via SN barcode scanning with an infrared gun or by detecting battery voltage. It is suitable for all series of lithium-ion power batteries equipped with CH+, P+, CH-, and P- connections, providing a reliable and efficient solution for quality control and performance verification of finished lithium battery packs.

Test items

1. Voltage Measurement: Measures both open-circuit voltage and post-test voltage (after short-circuit or protection tests) to verify battery condition. Voltage range: 0–60V.
2. Internal Resistance: Tests the battery’s AC internal resistance at 1000 Hz, with a range of 0–4000 mΩ.
3. Overcharge Current Protection: Verifies the battery’s ability to prevent overcurrent during charging, ensuring protection circuits function correctly. Range: 0–30A.
4. Continuous Charging Current: For batteries without overcurrent protection, allows setting charging current similar to the charger. Range: 0–30A.
5. Continuous Charging Voltage Monitoring: Sets upper and lower voltage limits during charging to prevent overvoltage. Voltage range: 0–60V.
6. Overdischarge Current Protection & Delay Time: Automatically protects the battery when discharge current exceeds the set limit. Current range: 0–300A, max power: 18 kW. Supports two test modes:
   Step Test: Current increases gradually from lower to upper limit; step size and action time are configurable.
   Fast Test: Two-step test with set lower and upper current limits; evaluates BMS reaction to determine pass/fail.
7. Continuous Discharge Current: Tests normal discharge current; ensures the battery can sustain discharge without BMS malfunction. Range: 0–300A.
8. Continuous Discharge Voltage Monitoring: Sets voltage limits during discharge to prevent over-discharge. Voltage range: 0–60V.
9. Short-Circuit Protection Time: Measures the BMS reaction time during instantaneous short-circuits. Fast response (<1000 μs) protects the battery and PCB. Max short-circuit current: 0~5000A.
10. Single-Cell Voltage Monitoring: Dynamically monitors individual cell voltage during charge and discharge.
11. Charge/Discharge Voltage Rise/Drop: Compares end-of-charge or end-of-discharge voltage with static voltage to determine voltage rise or drop.
12. Safe Operation: In case of power interruption or MOSFET shutdown in the BMS, the tester avoids surge currents, preventing damage to the battery protection board.

Main Technical Parameter

Product Display

Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 15 years of industry expertise.

Our business covers the full spectrum of lithium battery manufacturing, from laboratory research and pilot-scale production to battery pack assembly. We provide laboratory-scale fabrication equipment for coin cells, cylindrical cells, and pouch cells, turnkey laboratory and pilot line solutions, battery cell testing equipment, battery pack testing equipment, battery pack assembly equipment, as well as semi-automatic and fully automatic battery pack assembly line solutions for cylindrical, prismatic, and polymer battery packs.

Over the years, Acey New Energy has cooperated with universities, research institutes, and battery manufacturers worldwide, delivering over 300 customized solutions for laboratory research, pilot production, and battery pack manufacturing. Our equipment has been successfully exported to more than 40 countries and regions, including the United States, Canada, the United Kingdom, Germany, France, Spain, Italy, Turkey, Japan, South Korea, India, Pakistan, Iran, Indonesia, and South Africa.

With highly reliable and precise equipment, combined with a customer-first service philosophy, Acey New Energy has earned a strong reputation in the international market and become a trusted partner for many leading battery manufacturers.

Moving forward, we remain committed to continuous innovation and customized solutions, focusing on the lithium-ion battery industry and striving to become a globally leading battery equipment manufacturer. We sincerely welcome customers from around the world and look forward to building long-term partnerships for a more sustainable energy future.