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Ultimate Smart Industrial Dryer

Categories Industrial Dryer
Model Number: Ultimate Smart
Heating method: Direct/Indirect Heating
Capacity: 500 kg/hour
Inlet Temperature: 200° C
Temperature Range: 50-200°C
Certification: ISO9000
Place of Origin: Changzhou,China
Airflow Direction: Downward
Brand Name: Yisheng
Material: Stainless Steel
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Ultimate Smart Industrial Dryer

Ultimate Smart Industrial Dryer
1,LPG Series High-speed Centrifugal Atomizing Dryer
Product Description

Centrifugal spray drying is the most widely used process in liquid molding and drying industry. It is ideally suited for producing powder and granular products from solutions, emulsions, suspensions, and pumpable paste liquids. This spray dryer is the perfect drying equipment when precise standards must be met for particle size, residual moisture content, bulk density, and particle loading of finished products.

Working Principle

Air is filtered and sent to the air heat exchanger by the blower for heating. The heated air is then directed to the air distributor at the top of the drying tower. The hot air enters the drying chamber spirally and uniformly, contacting with the centrifugally atomized feed liquid. This causes water in the feed to vaporize, while the air containing dust enters the pulse bag separator for gas-solid separation. The tail gas is then discharged by the ventilator.

Key Features
  • Large surface area of droplets ensures short drying time for materials
  • Rapid drying process maintains low humidity in final products, making it ideal for heat-sensitive materials
  • Flexible operation meets various product quality indicators including color, fragrance, taste, biological activity, and final moisture content
  • Simplified process flow allows wet liquids to be directly converted into powder within the drying tower
Process Flow Chart
LPG Series High-speed Centrifugal Atomizing Dryer Process Flow Diagram
Technical Parameters
Model TypeLPG 15LPG 25LPG 100LPG 150LPG 200LPG 500LPG 800LPG 1000LPG 2000LPG 3000LPG 4500LPG 6500
Inlet Temperature (°C)140-350 Automatically controlled
Outlet Temperature (°C)80-90
Way of AtomizingHigh Speed centrifugal atomizer
Water Evaporation Capacity (kg/h)525501001502005008001000200030006500
Revolution of Atomizer (rpm)2500022000215001800018000160001600012000-1300011000-12000---
Diameter of Atomizing Tray (mm)6060120120150180-210Decided in accordance with process requirements
Max Electric Heating Power (kW)831.51208199-------
Dried Powder Restoring Rate (%)≥95
Length of Covered Area (m)1.644.55.277.512.513.514.5Decided according to flow chart, field conditions and customer requirements
Width of Covered Area (m)1.12.72.83.55.5681214---
Height of Tower Body (m)1.754.55.56.77.28101115---
Hoisting Height of Nozzle (m)-2.52.53.23.23.23.23.23.2---
2,SZG Series Double Cone Rotating Vacuum Dryer
Product Description

The SZG double-cone rotary vacuum dryer features a double-cone tank with a jacket that can be filled with steam or hot water for heating. Heat is transferred to the wet material through the inner container, vaporizing the water content. A low-speed motor rotates the tank, ensuring material moves up and down while turning inside and out, constantly replacing heating surfaces. Water vapor is removed by vacuum mercury, accelerating drying rates and achieving uniform drying. This equipment meets GMP standards.

Key Features
  • Low-temperature vacuum drying reduces drying time by 50% compared to traditional methods, saving energy with high heat utilization - ideal for heat-sensitive and easily oxidized materials
  • Advanced design with simple internal structure for easy cleaning, complete material discharge, and straightforward operation
  • Fully enclosed drying process prevents product leakage or pollution, suitable for toxic and irritating materials
  • Rotational mixing achieves very low moisture content (0.5%) with excellent uniformity
  • Compact structure with small footprint, simple operation reducing labor intensity and saving manpower
  • Optional stepless speed regulation (1-10 rpm) and step speed regulation (6-10 rpm) for improved drying capacity and adaptability
Installation Schematic
SZG Series Double Cone Rotating Vacuum Dryer Installation Diagram
Circumvolved Tie-in Sketch
SZG Series Double Cone Rotating Vacuum Dryer Circumvolved Tie-in Diagram
Technical Parameters
Model100350500750100015002000350045005000
Volume Inside Tank (L)100350500750100015002000350045005000
Volume to Fill Raw Material (L)≤50≤175≤250≤375≤500≤750≤1000≤1750≤2250≤2500
Revolution (rpm)3-133-133-136544444
Power of Motor (kW)0.751.11.52.2345.57.51115
Occupied Area L*W (mm)2160*8002260*8002350*8002560*10002860*13003060*13003260*14003760*18003960*20004400*2500
Rotating Height (mm)1750210022502490280029402990349041004200
Design Pressure Inside Tank (MPa)-0.1~0.15
Design Pressure of Jacket (MPa)≤0.3
Working Temperature (°C)In tank ≤85, Jacket ≤140
Vacuum Pump with Condenser Model/Power2X-15A/2kW2X-15A/2kW2X-30A/3kW2X-30A/3kW2X-70A/5.5kWJZJx300-8/7kWJZJx300-4/9.5kWJZJx600-8/11kWJZJx600-4/20.5kWJZJx600-4/22kW
Vacuum Pump without Condenser Model/PowerSK-0.4/1.5kWSK-0.4/1.5kWSK-0.8/2.2kWSK-2.7B/4kWSK-2.7B/4kWSK-3/5.5kWSK-6/11kWSK-6/11kWSK-9/15kWSK-10/18.5kW
Weight (kg)800110012001500280033003600640075008600
3,JRF Series Coal Combustion Hot Air Furnace
Descriptions

The furnace is a general hot air device,which is used in conjunction with drying equipment for various materials.Coal-fired hot-blast stoves began to be widely used in China in the late 1970s,and they have become the replacement products of electric heating sources and traditional steam-powered heat sources in many industries.There are many kinds and complete series of coal-fired hot stoves,which can be divided into hand-fired and machine-fired by adding coal,and can be divided into direct-fired coal-fired hot stoves,indirect coal-fired hot stoves and separate coal-fired hot stoves.

Principle of work

The furnace is the latest indirect heating technology which integratescombustion and heat exchange,and heat exchange is carried out inthe high-temperature part of the furnace body.Smoke and air go theirown ways,and the heating is absolutely pollution-free,with highthermal efficiency (up to 60-75%),fast heating,smallsize,convenientinstallation,reliable use and low price(compared with a one-tonboiler,the heating system is only half of the price of the boiler heatingsystem).

Technical Parameter
型号规格输出热量x105Kcal/h输出风量(m³/h)热风温度(C)耗煤量(kg/h)耗煤量(kg/h)烟气引风机型号
JRF4-2.51.0451500-56060-20010-1210-12炊事用鼓风80 - 100W
JRF4-41.6723500-93060-20014-1714-17炊事用鼓风200 - 300W
JRF4-83.3445600-148060-20018-2418-24Y5-47No2.8C 1.1KW
JRF5-156.27012000-216060-30040-4540-45Y5-47No4C 2.2KW
JRF5-3012.5425000-433060-30080-8580-85Y5-47No2.8C 3KW
JRF5-4016.7228000-560060-300115-125115-125Y5-47No2.8C 1.1KW
JRF5-6025.0845000-860060-300160-170160-170Y5-47No2.8C 1.1KW
JRF6-8033.4483000-1250060-300240-250240-250GY2-111KW
JRF6-16066.88134400-2300060-300480-490480-490GY4-118.5KW
JRF6-20083.60170000-2800060-300600-620600-620GY4-118.5KW
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