High Productivity Soap Block Pressing Machine with Customizable Patterns and Schneider PLC Control

The multi-head soap printer is a highly automated solution engineered for efficient soap manufacturing. It smoothly combines cutting, molding, and printing processes to deliver high throughput and consistent product quality. This machine accommodates mold cavities of 125g×380g×4 and 25g×5, meeting a wide range of production requirements.

This equipment supports printing of soaps in various patterns, fonts, shapes, and weights. Its operational speed ranges from 1 to 50 prints per minute, with each cycle printing up to three pieces. Hourly output reaches 500–1000 kg, and the soap bar weight ranges from 20g to 200g, depending on the mold used.

The vertical stamper incorporates an optimal design and advanced technology. Driven by a servo-controlled cam system, it ensures high reliability and mechanical repeatability. Suction cups pick up soap billets, place them onto molds, and after forming, transfer finished soap bars to the discharge conveyor. The entire cycle runs fully automatically, featuring high speed, low vibration, and robust performance. The control system is built around Schneider PLC and servo drives, paired with an HMI that supports both English and Chinese operation screens. An electrical hand wheel allows fine adjustments and easy mold changes. The aluminum frame, equipped with safety door switches, ensures operator safety.

1. The mold is constructed from copper, offering excellent strength, long service life, and superior thermal conductivity

2. The base plate uses steel material, providing a sturdy, corrosion-resistant structure with lasting durability

3. Engraving is performed via CNC machine tools, achieving greater precision

4. Drawings and production are handled by skilled professionals with extensive experience, leading to improved results

5. Custom options are available for various geometries, text characters, and decorative patternsFeature Save materials, do not need to remove scraps, improve the utilization rate of materials, and reduce the cost by abandoning the production line;it can achieve high accuracy and complexity, in addition to showing the design on the shape curve;traditional tools, fixtures, machine tools or any molds are no longer needed, and any shape can be generated directly from computer graphic data.

Feature

First, because there is no need to remove scraps, material waste is reduced, improving material utilization and cutting costs—the scrap handling line can be omitted. Second, high accuracy and complex shapes are achievable, with designs capable of being rendered onto curved surfaces. Third, traditional equipment such as tools, fixtures, machine tools, or any molds are no longer required; any form can be generated directly from computer graphic data.

Successful cases

2000kg/h Double screw double layer laundry soap producing line for Burkna faso customer

1000kg/h toilet soap producing line for Algeria customer

2000kg/h laundry soap producing line for Ethipia customer

300kg/h for toilet soap and laundry soap producing line for Brukna Faso customer

Two sets 1000kg/h laundry soap producing line for Mali customer

1000kg/h for laundry soap producing line in Tanzania customer

1000kg/h Laundry soap producing line made from oil, for our Uganda customer