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Fully Automatic Lead Cathode Casting Plate Making Production Work Line

Categories Lead Ingot Casting Machine
Packaging Details: wooden case
Brand Name: LuFeng
Cooling Way: water cooling
Certification: ISO 9001
Input Voltage: 750V 50HZ
Usage: Smelting steel iron copper other metal
Price: USD 10000-20000 / set
Casting Capacity: 500 kg/hour
MOQ: 1
Operating Temperature: 150-300 °C
Payment Terms: T/T
Melting Temperature: 1300 ℃
Place of Origin: China
Maximum Temperature: 1800 ℃
Safetyfeatures: Overheat Protection, Emergency Shutoff
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  • Product Details
  • Company Profile

Fully Automatic Lead Cathode Casting Plate Making Production Work Line

Fully Automatic Lead Cathode Casting Plate Making Production Work Line
Product Overview

The Fully Automatic Lead Cathode Casting Plate Making Production Work Line is a complete automated equipment system specifically developed for lead smelting and electrolysis industries. This advanced production line enables continuous manufacturing of lead cathode plates, handling all processes from raw lead feeding and melting to casting, trimming, and finished product output.

By replacing traditional manual and semi-automatic manufacturing methods, this system significantly reduces labor costs while ensuring consistent size and surface quality of lead cathode plates. Our production line is widely utilized in lead electrolytic refining, waste lead recycling, and non-ferrous metal smelting facilities, capable of producing cathode plates in various specifications according to specific technical requirements.

Each processing unit incorporates mature industrial control design, ensuring smooth operation with minimal failure rates. This makes it an ideal core equipment solution for modern large-scale lead smelting enterprises seeking enhanced efficiency and reliability.

Core Technical Parameters
ItemSpecification
Production CapacityCustomized according to customer demand
Raw MaterialCrude lead / Recycled lead ingot
Control ModePLC automatic control
Operating VoltageCustomized
Finished ProductLead cathode plate for electrolysis
Automation LevelFull automatic, less manual intervention
Main Material of Machine BodyCarbon steel + stainless steel for contact parts
Product Advantages
  • High Automation Degree: The entire production line utilizes centralized PLC control systems. Operators simply set parameters on the control panel, and the system automatically handles raw lead feeding, casting, plate forming, edge cutting, and plate stacking. This reduces manual operation errors and enhances workplace safety while allowing one operator to monitor multiple workstations simultaneously.
  • Stable Product Quality: Continuous casting technology ensures uniform thickness and flat surfaces on lead cathode plates. Finished products maintain consistent physical properties, improving subsequent electrolysis efficiency and reducing electrolyte loss. Each plate undergoes size inspection before stacking, with automatic separation of non-conforming products.
  • Flexible Customization: We design and adjust line layouts and equipment structures based on factory space, daily output requirements, and cathode plate dimensions. Whether for small-capacity new workshops or large-capacity expansion projects, we provide matched solutions with interfaces for future upgrades.
  • Energy Saving & Environmental Protection: Optimized melting and heat preservation structures minimize heat loss. Equipped with matched dust removal systems to collect smoke and dust generated during lead melting, meeting international environmental standards for non-ferrous metal processing.
  • Simple Maintenance & Long Service Life: Key wearing components utilize wear-resistant alloy materials with convenient disassembly and replacement designs. We provide comprehensive operation manuals and maintenance guides for easy daily inspection and regular maintenance by on-site technicians.
Working Process Introduction
1. Raw Lead Feeding: Automated delivery of raw lead material into the melting furnace.
2. Lead Melting & Purification: Lead material is melted with basic impurity removal inside the furnace.
3. Continuous Casting: Liquid lead flows into casting molds to form lead plate blanks.
4. Cooling & Shaping: Cast lead blanks pass through cooling sections to achieve stable shapes.
5. Edge Trimming: Cutting units trim plate edges to required specifications.
6. Inspection & Stacking: Size detection followed by automatic stacking of finished cathode plates.

All process steps connect seamlessly, enabling continuous operation for extended periods under normal conditions. Operators can monitor running status, alarm information, and production data via touch screen interfaces.

Application Scope

This production line primarily serves non-ferrous metal smelting enterprises, waste lead battery recycling plants, and lead electrolysis refining facilities. The lead cathode plates produced are core components of lead electrolysis tanks, where high-quality plates ensure stable electrolysis reactions, improved metal recovery rates, and reduced overall production costs.

The system adapts to various working environments and can operate in continuous production workshops of smelting bases. We also provide supporting auxiliary equipment including material conveyors and dust collectors according to customer requirements.

Company Introduction

We are a professional metallurgical machinery manufacturer with over ten years of industry experience, holding ISO9001, ISO14001, and CE certifications along with eight independent patents for metallurgical equipment. We specialize in designing and manufacturing complete equipment sets for lead, copper, aluminum, and zinc non-ferrous metal smelting and recycling operations.

With extensive export trade experience, our products have been delivered to numerous overseas countries and regions. We provide comprehensive services including scheme design, equipment manufacturing, factory inspection, installation guidance, and after-sales support. All equipment undergoes rigorous factory testing before delivery, with official test reports available for customers.

Our technical team engages in detailed communication to understand production targets, factory layouts, and local industry requirements. We don't just sell standard machines—we offer customized metallurgical production line solutions. Following equipment delivery, our engineers provide remote or on-site installation and commissioning guidance, along with long-term after-sales support and spare parts supply.

After Sales Service
Pre-sale: Professional production line layout design, technical proposals, and quotations.
During Production: Regular production progress updates and pre-shipment factory inspection support.
After Shipment: Supply of installation drawings, operation manuals, and video guidance materials.
Warranty: Comprehensive equipment warranty with timely technical problem resolution.
Spare Parts: Long-term supply of original spare parts at favorable prices.
Frequently Asked Questions
Can you customize the production capacity and cathode plate size?

Yes. We design the entire production line according to your target output and finished plate dimension requirements.

What about the quality certificate and test report?

We provide relevant inspection reports and certification documents for the complete production line.

Can you help design workshop layout?

Our technical team can create workshop layout plans specifically matched to this lead cathode plate making line.

What auxiliary devices can be matched with this line?

We supply melting furnaces, dust removal systems, material conveyors, and other supporting equipment.

Do you have overseas installation service?

We offer remote guidance and can arrange engineers for on-site customer support upon request.

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