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Online Touch Screen Control Spraying PCBA Cleaning Machine L5860mm

Categories SMT Cleaning Machine
Brand Name: Honreal
Model Number: HR-5800
Certification: CE
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T,, Western Union, MoneyGram
Supply Ability: 50 Sets Per Month
Delivery Time: 15 work days
Packaging Details: Export wooden box packaging
Machine Name: Online PCBA Cleaning Machine
Size: L5860mm*W1650mm*H1650mm
Controlling Mode: Touch Screen + PLC
Body material: Corrosion resistant superior PP material
Mesh belt material: SUS316
Power supply requirements: 3PH, 380 VAC, 5 wires
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Online Touch Screen Control Spraying PCBA Cleaning Machine L5860mm

1. GERERAL INTRODUCTION


HR- 5800 PCBA online cleaning machine is divided into three process: chemical cleaning section, pure water rinsing section and strong hot air drying section, concrete can be subdivided into environmental isolation or chemical pre-cleaning, chemical cleaning in advance (including 1 section and 2 section), wind cut isolating 1, DI washout pollution, wind cut isolating 2, DI rinsing 1, DI rinsing 2, final DI rinsing, the air drying wind cuting 1, hot air drying, the air drying wind cuting 2, unloader.


2.CLEANING PROCESS
1. Chemical cleaning module
1.1.Chemical pre-cleaning or isolation section
Connect DI water or cleaning agent to the product for preliminary spraying cleaning, after cleaning the water orsolution flow back to the chemical tank or direct discharge.
Role: wash away the large pollutants on the board surface, such as solder ball, dust, etc., filtration system isused to avoid the large pollution flow into the water tank to block the pump.
1.2.Chemical cycle cleaning
Clean both sides of PCBA by pumping water from the solvent tank, and then return the water to the solventtank or discharge directly. Chemical cleaning is also divided into chemical cleaning 1 and chemical cleaning 2.
Role: chemical decomposition, decomposition flux internal tension, and separate flux from the surface of thePCBA by spraying water pressure.
1.3.wind cutting isolating
Clean and air-cut the PCBA board surface by the nozzle and the air knife mixing to ensure that the PCBAboard does not carry water and solvent to the next washing tank.
Role: prevent the DI water tank from contaminating the washing tank.
2. DI rinsing module
2.1DI pre-rinsing(recycle washing)
Connect DI water to the product for preliminary spraying cleaning, and the water will flow back to the pre-rinsing DI tank after cleaning.
Role: flush away the residue of cleaning agent on the surface of the board to reduce the cleaning agent into the DI rinsing section and contaminate the DI water tank.
2.2Wind cutting isolating
The PCBA board surface is cut with an air knife to remove most of the water residue from the surface andensure that no DI water is carried on the surface of the PCBA board to the drying section.
2.3.DI water cycle rinsing
Clean both sides of PCBA by pumping water from DI tank, and the water will return to DI tank after cleaning.DI water cycle rinsing is divided into two sections: rinsing 1 and rinsing 2, each with a water tank.
Role: flushing away flux or chemical residue by spray water pressure.
2.4.Final rinsing
DI generator directly supplies DI water to this section for final flushing, after which the water is directlydischarged or flows into DI tank.
Role: ensure that the cleaning medium is up to standard.
3. Final wind cutting isolating and drying
The PCBA board surface is cut with an air knife to remove most of the water residue from the surface andensure that no DI water is carried on the surface of the PCBA board to the drying section.
Role: prevent DI water from entering the hot air drying section, so as not to affect the air drying effect.
3.1.Final wind cutting isolating(cold air drying).
3.2.Hot air drying.
3.3.Cold air drying.


3.TECHNICAL PARAMETERS

Item

Designation

Technical index

1

Size

L5860mm*W1650mm*H1650mm

2

Power

About 106kw

3

Size of product that can be cleaned

500mm(W)*450mm(L)*80mm(H)

4

Cleaning liquid consumption

1.5-2.5L/H

5

DI water consumption

6L-12L/H

6

Conveyor speed

10mm/min-1000mm/min

7

Control mode

Touch screen + PLC

8

Body material

Corrosion resistant superior PP material

9

Mesh belt material

SUS316

10

Power supply requirements

3PH, 380 VAC, 5 wires

11

Weight

About 2200kg

12

DI water quality requirements

>15MΩ

13

DI water flow requirements

0.5 m³/h

14

Ventilation requirements

5400 m³/h

15Running noise< 68Dba
16Spraying pressure of chemical cleaning area25-45psi
17Spraying pressure of DI rinsing area25-45psi
18Weight of product to be cleaned<10kg
19Temperature of liquid tank in chemical cleaning section25-75℃
20Air knife angleAngle and height adjustable
21Spraying tube installation modeQuick connection for easy replacement
22Mesh belt max width500mm
23Automatic liquid filling systemYes, option item
24Liquid pipe installation modeQuick connection for easy replacement
25Filtration accuracy (level 2)100um

Touch screen interface Electrical control box (Omron PLC)


photoelectric sensor stainless steel mesh belt


Spraying nozzle and tube Filter

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