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Mullite Cordierite Stud Welding Ceramic Ferrule Welding Shear Stud

Categories Welding Ceramic Ferrule
Place of Origin: Jiangsu, China
Brand Name: LJ Ceramic
Certification: ISO9001:2008/ROHS
MOQ: 2 piece
Price: Negotiation
Packaging Details: Use the export carton which is secure against breakage on the MDF pallet.
Delivery Time: To be negotiated
Payment Terms: L/C ,T/T
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Mullite Cordierite Stud Welding Ceramic Ferrule Welding Shear Stud

Welding Shear Stud Mullite Cordierite Ceramic Ferrule

A welding ceramic ferrule is a crucial component used in certain welding processes, particularly stud welding. Here's an overview of its purpose, materials, and applications:


Purpose:


  • Shielding and Insulation: The ferrule provides a barrier that protects the weld area from contamination and external elements.
  • Shaping the Weld: It helps shape the molten weld pool, ensuring a strong and clean weld.
  • Heat Concentration: It helps in concentrating the heat at the weld site, ensuring proper fusion of the materials.

Materials:

  • Ceramic: The ferrules are made of ceramic materials due to their high heat resistance and insulating properties. Common ceramics used include alumina and zirconia.

Applications:

  • Stud Welding: In stud welding, a metal stud or similar part is welded onto another metal part. The ceramic ferrule encircles the weld area, ensuring proper heat distribution and shielding.
  • Construction and Shipbuilding: These industries use stud welding for attaching studs to metal surfaces quickly and efficiently.
  • Automotive Manufacturing: For attaching various components to the vehicle body.

Key Benefits:

  • Improved Weld Quality: Ensures consistent and high-quality welds by controlling the weld pool and protecting it from oxidation.
  • Enhanced Safety: Provides an additional layer of protection against sparks and spatter.
  • Efficiency: Facilitates faster welding processes by maintaining a stable weld environment.

Style

  • M series
  • RF series
  • UF series
  • PF series
  • Customized

Product Paramenters


Characteristics
Alumina
Components
99%Al2O3
95%Al2O3
Densityg/cm33.83.65
Water Absorption%00
Sintering temperature17001680
HardnessHV17001500
Flexural strengthKgf/cm235003000
Compressive StrengthKgf/cm23000025000
Fracture toughnessMap.m3/243~4
Maximum service temperature17001600
Coefficient of thermal expansion 0-1000℃
*10-6/℃
8.58
Heat resistanceT(℃)200220
Heat resistanceW/m.k(25℃-300℃)31.4~15.925~14
Volume resistivity20℃ Ωm>1012>1012
100℃ Ωm
1012 --1013
1012 --1013
300℃ Ωm>1012
>1010
Insulation breakdown intensityKV/mm1818
Dielectric constant100MHz(E)10
9.5
Characteristics
Cordierite
Components
2MgO2Al2O35SiO2
Densityg/cm3
2.5
Water Absorption%0
Sintering temperature
1350
HardnessHV
800
Flexural strengthKgf/cm2
900
Compressive StrengthKgf/cm2
3500
Fracture toughnessMap.m3/2
-
Maximum service temperature
1000
Coefficient of thermal expansion 0-1000℃
*10-6/℃
4
Heat resistanceT(℃)
250
Heat resistanceW/m.k(25℃-300℃)1.3-
Volume resistivity20℃ Ωm
>1012
100℃ Ωm
107 --108
300℃ Ωm
3*105
Insulation breakdown intensityKV/mm
10
Dielectric constant100MHz(E)
6

FAQ

Q1: Are you a manufacturer or a trader?
A1: We are a real manufacturer, our factory is specialized in producing refractory materials for more than 20 years. We promise to provide the best price, the best pre-sale and after-sale service.


Q2: How do you control your quality?
A2: For each production process, LJ has a complete QC system for chemical composition and physical properties. And we will test the goods, and the quality certificate will be shipped with the goods. If you have special requirements, we will try our best to accommodate them.


Q3: What is your delivery time?
A3: Depending on the quantity, our delivery time is different. But we promise to ship as soon as possible with guaranteed quality.


Q4: Do you provide free samples?
A4: Of course, we provide free samples.


Q5: Can we visit your company?
A5: Yes, of course, you are welcome to visit LJ company and our products.


Q6: What is the MOQ for trial order?
A6: There is no limit, we can provide the best suggestion and solution according to your situation.


Q7: Why choose us?
A7: We have been making refractory materials for more than 20 years, we have strong technical support and rich experience, we can help customers design different kilns and provide one-stop service.

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