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Customization Assembly Line for Top Loading Washing Machine Inner Tub

Categories Top Loading Washing Machine Drum Production Line
Certification: ISO
Model NO.: WM-02-16
Transmission Type: Flexible
Automatic Production Line: Assembly
Flexible Production: Intelligent Manufacturing
Rhythm: Flow Production Line
Production Scope: Parts Production Line
Transport Package: Wooden Cases, Vacuum Packing, Anti-Rust Oil
Trademark: IDO
Origin: China
Customization: Available
Automation: Automation
After-sales Service: Negotiable
Place of Origin: China
MOQ: 1 set
Delivery Time: Peak Season Lead Time: 3-6 months, Off Season Lead Time: 1-3 months
Payment Terms: LC, T/T
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Customization Assembly Line for Top Loading Washing Machine Inner Tub

Top-loading Washing Machine Drum Assembly Line by Wuxi IDO Technology

Line Layout

Automatic Assembly Line Production Line for Top Loading Washing Machine Inner TubNotes:
1. Technical cycle time: 15S.
2. Space: 12*3m.
3. Labor requirement: 7 persons.

Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub


Machine list of the whole line

No.Machine nameQ'tyCycle-timeRemark
1Rolling machine1 set10S
2lock-seaming machine1 set12S
3Grooving machine1 set15S
4Manual assembling & screwing table1 set15SIncluding 2 pneumatic screwing guns
5Edge covering & curling machine1 set15S
6Run-out check machine1 set15S

Machine Details

Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub
-ST 1 Rolling Machine
Main actions:
1. It can be used to produce several variants.

2. The adjustment of rolling shape is achieved by adjusting the gap among the three rubber covered rollers.

ST2: V-bending and lock seaming machine
Main actions:

1. Manually carry out v-bending, then seaming.

2. It can be used to produce several variants through changing the corresponding seaming tool.

3. Tensile strength: ≥1800N/50mm
The overall frame of this machine is made of welded steel plates, and is powered by a water-cooled hydraulic station with an output pressure of 30T.
This machine adopts an integrated mold, the lower part is for V-bending, and the upper part is for lock-seaming.
During the V-bending process, it is necessary to manually grasp the blank with both hands.
The punches and matrixes of lock-seaming mould can be replaced quickly, which is convenient for later maintenance.
,
The control cabinet is fixed on the machine with foot switch.
Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub
Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub
ST3: Grooving Machine
Main actions:
1. The electrical integration design of the grooving machine facilitates the machine transfer. Use metal plate + meshes for protection (as shown in the picture).

2. Design two-hand pneumatic switches with grating protection. All safety doors are designed with mechanical locks.

3. Use SEW motor to drive the inner bracing modules.

4. The grooving assembly is driven by a servo motor.

5. Adjust the grooving position and depth through HMI.
ST4: Manual assembling & screwing table
1. Use air cylinder to press the drum wrapper and drum bottom tight.

2. Manual screwing: 2 persons at the same time

3. Equip 2 screwing guns.

4. It can be used to produces 3 models through changing the locating block.

5. The changeover can be done within 10 minutes.
Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub
Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub
ST5: Edge wrapping & curling machine
1. The electrical integration design of the grooving machine facilitates the machine transfer. Use metal plate + meshes for protection (as shown in the picture).
2. Design two-hand pneumatic switches with grating protection. All safety doors are designed with mechanical locks.
3. Use SEW motor to drive the inner bracing modules.
4. The curling and edge wrapping assembly is driven by a servo motor.
5. Adjust the curling and edge wrapping positions through HMI.
ST6: Run-out measuring machine

1. Manually fix the drum on the test jig and place the test ring.
2. The drum rotates slowly driven by the servo motor.
3. Using digital display dial gauge feedback run-out data, run-out data ≤ 2.0.
4. For different drums, it is necessary to make inspection jigs and rings of different specifications.
Automatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub

Commercial Components

No.NameBrand
1Servo motorMitsubishi or Siemens
2Gear motorSEW or Siemens
33-phase asynchronous motorSiemens
4Touch screenMitsubishi or Siemens
5PLCMitsubishi or Siemens
6Pneumatic componentSMC or FESTO
7Hydraulic componentREXROTH
8Adhesive dispensing componentGraco or Nordson
9Inductive switchOmron or SICK or Keyence
10Guide rail and slidersHIWIN or THK
11BearingsNSK
12Optical gratingSICK
13RobotABB or KUKA
Automatic Assembly Line Production Line for Top Loading Washing Machine Inner TubAutomatic Assembly Line Production Line for Top Loading Washing Machine Inner TubAutomatic Assembly Line Production Line for Top Loading Washing Machine Inner Tub




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