Semi Automatic Prismatic Battery Module And Pack Assembly Line

Key Features and Functionality:

1. ​Line Configuration:
   • ​Module Line:​ Utilizes a double-speed chain line for efficient transportation of battery modules.
   • ​Pack Line:​ Employs a roller line for seamless movement of battery packs.
2. ​Equipment Overview:
   The assembly line is equipped with state-of-the-art machinery, including:
   • ​Cell Sorting Machine:​ Ensures accurate sorting of battery cells based on specific requirements.
   • ​Cell Compression Machine:​ Applies precise pressure to battery cells for optimal performance.
   • ​Polarity Detection and Pole Addressing:​ Detects and corrects polarity issues, ensuring proper alignment.
   • ​Laser Cleaning Machine: Removes dirt and oxidation from cell surfaces, enhancing welding quality.
   • ​Laser Welding Machine:​ Provides high-precision welding for battery components.
   • ​Trolley, Ball Table, and Jib Crane:​ Facilitates smooth material handling and positioning.
3. ​Efficiency:
   The assembly line boasts an impressive efficiency rate of ​8PPM (Pieces Per Minute), ensuring high throughput in production.
4. ​Workflow:
   • ​Cell Loading:​ Operators manually load cells into the system, which are then sorted and output through designated channels.
   • ​Polarity Detection:​ Automated systems detect and address polarity issues, ensuring proper alignment.
   • ​Laser Cleaning and Welding:​ Advanced laser technology cleans and welds battery components with high precision.
   • ​Transportation: Double-speed chains and jib cranes ensure smooth and continuous movement of materials throughout the production process.
5. ​Technical Specifications:

• • ​IR Tester: Hioki BT3562 for accurate internal resistance measurement.
  • ​Barcode Scanner:​ Honeywell for efficient tracking and identification.
  • ​Laser Welding: Features include a 50um fiber diameter, 1080nm wavelength, and ±0.02mm positioning accuracy.
  • ​Jib Crane: Offers a maximum activity radius of 2500mm and a height of 3200mm, with a machine power of less than 1KW.

GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established in 2010 and officially established in June 2014. XWELL relies on South China University of Technology(SCUT), and the core team is composed of several doctors and masters from SCUT.

XWELL's main products are battery production line machines, such as spot welding machine, battery sorting machine, battery sticking machine, battery capacity grading machine, battery charge and discharge aging machine, battery general testing machine, and so on. The main application areas are new energy lithium batteries, automobiles and other industries, Especially in the fields of new energy, automotive wiring welding and other fields, XWELL has accumulated rich engineering experience and mastered a full set of core technologies, and can provide customers with a complete set of services from technology to equipment, helping customers to establish efficient and reliable production lines in the shortest time .