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Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

Categories Optical Encoder Disc
Shape: as you like
Feature: Eco-Friendly
Payment Terms: T/T
Delivery Time: 7-10 days
Packaging Details: Paper, PE Bag, Box
Place of Origin: Guangdong, China
Model Number: XHS
Brand Name: xinhaisen
Certification: ISO 9001, ISO 14001, IATF 16949
MOQ: 500 pieces
Price: CN¥0.9333-12.93/pieces
Type: Etching / Chemical Machining
Tolerance: +/- 0.01mm
MOQ: 500pcs
Thickness: 0.03-1.5mm
Lead time: within a week
Material Capabilities: Stainless Steel
Micro Machining or Not: Micro Machining
Design: custom design
Size: customized
CNC Machining or Not: Not CNC Machining
Finish: polishing ,plating
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Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing




Metal Coder Wheels: Definition

Precision-engineered rotating discs that transfer variable data (lot numbers, dates, barcodes) onto products through mechanical contact or laser projection.


Metal Coder Wheels: Key Industrial Applications

• Food/Beverage Packaging Date Stamping
• Pharmaceutical Batch Tracking
• Electronic Component Traceability


Metal Coder Wheels: Types & Specifications

Classification by Function

TypeCharacteristicsAccuracySpeed Range
Rotary Encoder WheelsRadial grooves for position sensing±0.01°0-10,000 RPM
Ink Transfer WheelsMicro-cavity surface for ink retention±15μm10-200 m/min
Laser Coding WheelsOptical-grade mirror finishλ/10 flatness>50 kHz pulse



Material Selection Guide

MaterialHardness (HV)Thermal RangeCorrosion ResistanceBest For
304 Stainless Steel200-250-50~400℃★★★★☆Food/pharma environments
D2 Tool Steel550-650-20~300℃★★☆☆☆High-wear industrial coding
Ti6Al4V Titanium340-380-100~550℃★★★★★Aerospace/Chemical sectors


Metal Coder Wheels: Advanced Manufacturing Capabilities

✅ 8 Dedicated Etching Lines
• Minimum feature size: 10μm
• Batch consistency: CpK≥1.67


✅ Surface Engineering Expertise

ProcessTechnical Parameters
DLC Coating0.5-3μm thickness, friction coefficient <0.1
PTFE CoatingFDA-compliant non-stick surface
Pressure-Sensitive Adhesive0.2-1.5N/cm² tack strength

Metal Coder Wheels: Etching Process Steps:

  1. Material Prep: Clean and degrease metal sheets.
  2. Photoresist Coating: Apply UV-sensitive resist.
  3. Exposure: Transfer flow field design via photomask.
  4. Development: Remove unexposed resist to reveal etching areas.
  5. Etching: Immerse in etchant to dissolve unprotected metal.
  6. Strip & Clean: Remove residual resist and polish.
  7. QC Inspection: Validate dimensions, conductivity, and surface finish.



The material ,thickness and size we can produce as following

MaterialThicknessSize
STEEL AND STAINLESS STEELS0.01mm 1.5mm650mm x 1800mm
NICKEL AND NICKEL ALLOYS0.01mm 1.5mm600mm x 1500mm
COPPER AND COPPER ALLOYS0.01mm 1.5mm600mm x 1500mm
ALUMINIUM0.01mm 1.5mm600mm x 1500mm
TITANIUM AND TITANIUM ALLOYS0.01mm 1mm

600mm x 550mm


Metal Coder Wheels: How to customize from us.


  1. Please send us your design.We accept the following file formats: DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and AI.
  2. Samples making lead time:3-10days
  3. Express:By DHL,Fedex,TNT,around 3-7days


Why Choose Us?


13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.

ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
Prototype Delivery time: 3-7days.
Mass Production: 2-3Weeks

Competitive Pricing: Optimized processes for cost efficiency.


Request Automotive Speaker Grill Quotes
+86 18929132343
E-Mail: jenny@xinhsen.com


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