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Continuous Nitrogen Brazing Furnace High Efficiency Production

Categories Aluminum Brazing Furnace
Brand Name: Sunhope
Place of Origin: Guangdong,China
MOQ: 1 set
Price: negotiable
Payment Terms: L/C,T/T
Supply Ability: 10sets/month
Delivery Time: 60 days
Packaging Details: wooden case with safty packing material
Heat Source: Electric Heating
Applicable Radiator Core Thickness: Max. 200mm
Total Oven Length: 35.5m
Production Speed: 60~90 Cores @ Size 550 X 700mm
Conveying Belt Speed: 300~1000mm/min, Inverter Control
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Continuous Nitrogen Brazing Furnace High Efficiency Production

Continuous Nitrogen Brazing Furnace High Efficiency Production
Product Introduction

The Continuous Nitrogen Power Atmosphere Brazing Melting Furnace is a specialized industrial furnace designed for the high-volume, high-quality brazing of heat exchanger cores, specifically condensed and radiator cores. It employs a continuous conveyor belt system within a fully protected nitrogen atmosphere throughout the critical heating and cooling stages. This advanced process ensures excellent, oxidation-free brazed joints, delivering superior product integrity and consistent results for demanding automotive and HVAC applications.

Key Advantages
  • Superior Brazing Quality: A complete nitrogen atmosphere during brazing and cooling prevents oxidation, resulting in clean, strong, and reliable braze joints with minimal flux residue.

  • High Production Efficiency: The fully automated, continuous flow design enables high throughput with consistent processing times, significantly boosting manufacturing output.

  • Robust & Durable Construction: Utilizes premium materials like 316L stainless steel for high-temperature muffles and 304 stainless for critical internal areas, ensuring long-term thermal stability and corrosion resistance.

  • Optimized Process Flow: Integrated stages—from flux application and drying to brazing, slag removal, and controlled cooling—create a seamless, efficient production line that minimizes manual handling.

  • Modular & Customizable Design: Comprises distinct, well-defined sections (optional degreasing, spraying, drying, brazing, cooling), allowing for layout flexibility and potential future upgrades.

Technical Parameters
Serial No.Section / ComponentDimensions (LWH)Material & Construction Details
1Flux Spray Zone7000*1360*250 mmHousing: 304 Stainless Steel; Main Frame: Welded Low Carbon Steel
2Drying Furnace (External)8000*1850*2000 mmFrame: Processed & Welded Low Carbon Steel
3Drying Furnace (Internal)8000*1050*250 mmInternal Lining: 304 Stainless Steel, 2mm thickness
4Brazing Furnace (External)10000*2150*1900 mmFrame: Processed & Welded Low Carbon Steel
5Brazing Furnace (Internal/Muffle)10000*1050*250 mmMuffle: 316L Stainless Steel, 8mm thickness, seamless bent construction
6Air Cooling Room (External)6000*1360*1900 mmFrame: Processed & Welded Low Carbon Steel
7Conveyor Mesh BeltWidth: 1000 mmBrazing Zone: 316L Stainless Steel (Wire Ø3.2mm); Other Sections: 304 Stainless Steel
8Total Equipment LengthApprox. 35.5 meters
Standard Production Flow
  • Loading Workpiece
  • Flux Spraying
  • Drying
  • Entry through Front Nitrogen Curtain Room
  • Brazing under Nitrogen Atmosphere
  • Slag Removal (with Nitrogen Pre-heating Zone)
  • Static Cooling Room
  • Exit through Rear Nitrogen Curtain Room
  • Forced Air Cooling Room
  • Manual Unloading of Cores from Belt
Furnace System Composition
  • Degreasing Section / Water Cleaning Machine (Optional)

  • Continuous Flux Spraying System (Including Mixing & Feeding Unit)

  • Drying Oven with Drive Unit

  • Brazing Section Front Entrance Room

  • Brazing Furnace with Drive Unit

  • Air Cooling Chamber

  • Brazing Section Rear Exit Room

  • Forced Air Cooling Device

  • Integrated Electrical Control System

  • Water & Nitrogen Supply & Distribution Devices

About SUNHOPE

For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.

Core Services & Capabilities
  1. Factory Setup Support: We assist international clients in establishing local radiator/condenser manufacturing plants, providing tailored solutions based on 15+ years of industry knowledge.
  2. Comprehensive Equipment Supply: We supply complete production lines (including CKD kits) and offer pre-sales & after-sales technical support. Our engineers provide on-site installation guidance.
  3. Full Component Supply: SUNHOPE is your single source for all essential radiator and condenser hardware and plastic components, guaranteeing supply chain reliability and finished product quality.
  4. Technical Expertise: As equipment users ourselves, we possess deep operational understanding, enabling us to quickly identify and resolve potential production issues.
Why Partner with SUNHOPE?
  1. Extensive Mould Inventory: Over 200 proprietary head plate moulds covering most popular global vehicle models.
  2. Equipment Expertise: 10+ years of hands-on radiator manufacturing experience allows us to recommend and source optimal machinery for your needs.
  3. Superior After-Sales Support: Strong partnerships with equipment providers ensure prompt and effective service. Our user perspective enables faster, more accurate problem-solving.
  4. True One-Stop Solution: From factory design, equipment supply, and component sourcing to technical support - SUNHOPE delivers seamless integration for successful radiator production startup and operation.
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