Centered on "heavy-duty load + intelligent control + all-environment durability", the YD30-009 12V 9500LBS Wireless Remote ATV Electric Winch is
optimized to address the pain points of heavy-duty traction
scenarios, such as "weak power, limited control, and poor
environmental adaptability". Its core highlights are as follows:
Equipped with a 4.4kw (6hp) fully sealed series-wound motor, it has
a 120% higher power than the 2.0kw permanent magnet motor in the
same series, with a rated pull force of 9500LBS (4309kg). In actual
tests, it can easily pull a 4000kg heavy ATV (with driver +
equipment) trapped in mine mud. After 40 minutes of continuous
traction, the motor surface temperature is only 72℃ (below the 80℃
safety threshold), with no overload risk. Meanwhile, the motor
adopts a low-loss design—when connected to the 12V battery of a
medium truck, vehicle idling can replenish power. After 2 hours of
continuous rescue, the battery voltage remains above 11V, which
does not affect the normal startup of the vehicle.
Adopting a 191:1 3-stage planetary gear reduction mechanism, the
motor torque is amplified by 191 times through multi-group gear
meshing. Even when pulling a 4309kg heavy load, the steel cable
retracts and releases at a stable speed of 1.5m/min, with no
"jitter" or "runaway" caused by load fluctuations. For example,
when pulling a 3500kg medium truck, the wireless remote control can
be used to fine-tune the retraction/release speed (minimum
adjustment accuracy 0.1m/min), accurately controlling the vehicle’s
movement path and avoiding collisions with surrounding
obstacles—suitable for narrow mine passages and construction site
alleys.
- 30m Wireless Remote Control: Operators can stand in a safe area 30 meters away (far from the
traction path and potential dangers) and complete
"retract/release/pause" operations via the remote control, no need
for close contact with heavy-load equipment—avoiding injuries
caused by vehicle shaking or steel cable breakage. The remote
control supports one-key emergency stop; in case of emergencies,
power can be cut off immediately, and the braking system locks
synchronously;
- Triple Safety Protection: ① In-drum automatic braking—locks the drum within 0.06 seconds
when power is off or emergency stop is activated, keeping 4-ton
heavy objects suspended without sliding; ② Circuit overload
protection—the fuse blows when current exceeds 180A, and the motor
has a built-in temperature sensor, which automatically shuts down
when the temperature exceeds 75℃; ③ Mechanical anti-drop design—the
end of the steel cable is equipped with double anti-drop limit
blocks to prevent the cable from slipping off the drum during
retraction, extending service life.
The motor and electronic control system adopt IP68 top-level
protection design, with double fluororubber waterproof rubber rings
at the shell joints and waterproof aviation plugs for wiring
terminals. It can be immersed in 2m deep water for 1 hour and
resist mine dust and construction site sand intrusion. In rainy
outdoor rescue, mine wading operations, and dusty construction site
environments, it can work normally without additional protection.
After use, only a high-pressure water gun is needed to rinse the
surface stains, with no risk of internal water intake or sand
blockage—adapting to all-environment operation needs.
Adopting 255mm×114mm standard mounting hole spacing, it is
compatible with the original winch brackets of most large ATVs,
medium trucks, and engineering vehicles, no additional drilling or
welding required. The attached graphic manual (with installation
video QR code) details the installation steps, wiring method (clear
positive and negative distinction, with anti-reverse connection
reminder), and remote control pairing process. With 3 people
collaborating and using the torque wrench (with preset torque
value) in the accessory kit, installation and power-on debugging
can be completed within 40 minutes—even without professional
mechanical experience.
Equipped with three control modes: wireless remote control, wired
remote control, and emergency manual control. Wireless remote
control is for regular long-distance operations, with a 30m
coverage meeting most scenario needs; wired remote control is for
strong electromagnetic interference scenarios (e.g., mines,
high-voltage power areas) with stable signals; emergency manual
rocker is for power-off or remote control failure
scenarios—inserting the rocker allows manual retraction/release of
the steel cable, ensuring uninterrupted operation and adapting to
complex emergency rescue and mine emergency operations.
Scenario Requirement: During mine operations, a 4000kg heavy ATV (e.g., Can-Am Maverick
X3) is trapped in mine mud. No large rescue equipment is available,
so rapid traction rescue is needed. The mine environment is dusty
and has accumulated water, and operators must stay away from
dangerous areas.
Operation Process:
- Installation & Pairing: 3 people cooperate to fix the winch to the
ATV front bumper (255mm×114mm hole spacing), connect the red power
cable to the battery positive terminal (with 35A fuse) and the
black one to the negative terminal; turn on the remote control and
receiver power, complete automatic pairing within 3 seconds, and
test the remote control and braking functions;
- Traction Preparation: "Release" the cable via the wireless remote
control to pull out the 26m steel cable, hang the hook on the mine
rescue anchor (load-bearing ≥8 tons) 25 meters ahead via a
heavy-duty D-type shackle, then "retract" the cable to tighten it;
- Rescue Operation: Press the "retract" button on the remote
control—the winch pulls the ATV with the 191:1 reduction ratio, and
the trapped vehicle can be pulled out of the mud within 45 seconds.
If direction adjustment is needed, press the "pause" button, and
the braking system automatically locks the steel cable; continue
operation after adjustment;
Result: Compared to the traditional "loader traction + manual
assistance", the rescue time is shortened from 3 hours to 12
minutes. Operators stand in a safe area 30 meters away with no
injury risk, and it works continuously for 1 month in dusty and
water-accumulated environments without faults.
Scenario Requirement: A construction site needs to pull a 3000kg small loader from the
construction area (narrow passage, only 3m wide) to a maintenance
area 26 meters away. There is no large lifting equipment on-site,
so the tool must be compatible with the engineering vehicle’s 12V
battery and work stably in dusty and wading environments.
Operation Process:
- Fixing & Wiring: Install the winch on the fixed load-bearing pile
of the construction site, connect it to the engineering vehicle’s
12V battery (via a 6m extended power cable), and check the IP68
protection status (ensuring no sand covers the wiring terminals);
- Equipment Traction: "Release" the cable via the remote control,
connect the winch hook to the loader’s tow ring, and slowly
"retract" the cable to pull the loader along the passage. The
3-stage planetary gear transmission ensures stable traction,
preventing the loader from colliding with building materials on
both sides of the passage;
- Precise Positioning: After reaching the maintenance area, fine-tune
"retraction" and "release" to park the loader precisely on the
maintenance platform. The braking system locks after power-off to
prevent equipment displacement;
Result: Replacing the traditional "manual pushing + forklift assistance",
the traction efficiency is increased by 95%. No large equipment is
needed, saving the construction site’s equipment rental cost. It
works continuously for 2 months in dusty and wading environments
without faults.
Scenario Requirement: During mine accident rescue, 1500kg of rescue supplies (e.g.,
generators, medical equipment) need to be lifted from the ground to
a 30m-deep mine tunnel. There is no municipal power in the tunnel,
so it must rely on the rescue vehicle’s 12V battery for power, and
remote control is required to ensure personnel safety.
Operation Process:
- Fixed Installation: Fix the winch to the load-bearing beam of the
mine rescue platform, connect it to the rescue vehicle’s 12V
battery (200Ah), and test the wireless remote control signal
(signal coverage ≥30m in the tunnel);
- Supply Lifting: Tie the steel cable to the supply basket, press the
"retract" button on the remote control to lower the basket slowly
to the bottom of the tunnel at a speed of 1.5m/min. After loading
supplies, "retract" the cable to lift. The in-drum automatic
braking ensures stable lifting—even if paused halfway, the basket
remains suspended without sliding;
- Safe Unloading: After the supplies are lifted to the ground, press
the "pause" button, the braking system locks, and rescuers unload
safely;
Result: Replacing the traditional "manual handling + simple winch", the
lifting efficiency is increased by 10 times. Operators remotely
control from a safe area, with no risk of tunnel collapse-induced
injuries, adapting to special rescue scenarios such as mines and
tunnels.
A1: It can pull safely with no overload or depletion risk. The traction resistance of a medium truck in mine mud is
approximately 1.2-1.3 times its own weight (the resistance of a
3500kg truck is approx. 4200-4550kg), which is close to but not
exceeding the 4309kg rated pull force (with a 5% safety margin).
The motor has built-in overload protection and will automatically
shut down if the pull force exceeds 10% of the rated value (i.e.,
4740kg) to avoid burnout. Meanwhile, the motor working current is
≤180A, and the medium truck battery outputs approx. 200A at idle,
which can replenish power in real time. After 20 minutes of
continuous traction, the battery voltage only drops by 0.6V, and
the vehicle can still start normally after rescue.
A2: The signal is stable in most scenarios; wired/manual control can be
switched to if interrupted.
- Signal Guarantee: The remote control uses a 2.4GHz
anti-interference wireless frequency band with a high-gain antenna.
It can maintain stable control within 20 meters in mine tunnels
(depth ≤50m) and construction site high-rises (shielding ≤3
floors). If there is too much shielding, ask a partner to hold the
receiver close to the winch (distance ≤10m) or move to an
unobstructed area;
- Backup Plan: The product is equipped with a 3m wired remote switch.
If the signal is interrupted, disconnect the wireless receiver
power and connect the wired remote control; in case of power-off,
insert the emergency manual rocker to manually retract/release the
steel cable, ensuring uninterrupted operation. It is recommended to
test the remote control signal coverage before outdoor operations.
A3: Judge replacement based on the number of broken wires/wear amount;
daily maintenance focuses on lubrication and rust prevention.
- Replacement Judgment: According to GB/T 5972-2016, for a 9.1mm
steel cable, if the number of broken wires in one lay length is
≥10, or the wear amount is ≥10% of the diameter (i.e., ≤8.2mm),
immediate replacement is required. Even if the number of broken
wires is insufficient, replacement is necessary if there is local
rust or deformation (e.g., kinking);
- Daily Maintenance: Clean the oil and sand on the steel cable
surface with a special steel cable cleaner every week, apply
high-temperature lithium-based grease (thickness 2-3mm) after
drying—avoid using ordinary engine oil, which easily absorbs sand
and accelerates wear. For salt spray-rich scenarios such as mines
and coastal areas, maintain it every 3 days. When storing, fully
retract the steel cable into the drum to avoid outdoor exposure to
sun and rain.
A4: Preheat and check the equipment before low-temperature use to avoid
malfunctions.
- Motor Preheating: If the ambient temperature is below -30℃, connect
the power supply and let the motor idle for 30 seconds (without
pulling heavy objects) to preheat the grease and coils inside the
motor. Start traction operations only when the motor temperature
rises above -10℃ to avoid insufficient startup torque due to low
temperatures;
- Remote Control Maintenance: The battery life of the remote control
will be shortened at low temperatures. It is recommended to fully
charge the battery in advance and carry a spare battery (stored in
a warm bag). If the remote control is unresponsive, check if the
battery is frozen (it can be warmed in the arms before use) or
replace it with a spare battery;
- Braking Inspection: The grease in the braking system may solidify
at low temperatures. Before use, pull the steel cable manually for
1-2 meters to check if the braking is flexible. If it jams, inject
-40℃ special low-temperature grease into the braking mechanism to
ensure the braking response time is ≤0.06 seconds.
YD51-003 Series Lever Pumps: Cast Iron/PP/PPS, 16-20L/min, for Oil/Chemicals/Farms
