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Automatic X-ray Reel Counter with 99.99% Counting Accuracy, 17" Super Definition Digital FPD and AI Deep Learning Algorithm

Categories X Ray Counter
Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
Certification: CE , FDA , ISO9001
Place of Origin: China
MOQ: 1
Payment Terms: T/T
Delivery Time: 7 work days
Packaging Details: wooden case
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Automatic X-ray Reel Counter with 99.99% Counting Accuracy, 17" Super Definition Digital FPD and AI Deep Learning Algorithm

Automatic Scanning & Intelligent X-ray Reel Counter with 99.99% Counting Accuracy
Product Overview

The Automatic Scanning & Intelligent X-ray Reel Counter delivers exceptional counting accuracy of 99.99% through advanced X-ray technology and AI-powered algorithms.

Key Advantages
  • 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Permanently updated AI deep learning algorithm with free updates
  • Seamless integration with MES, ERP, WMS, and other management systems
  • Automatic code scanning and simultaneous counting with label printing
  • No mode switching required between single/multi reel operations
  • Work order number functionality with counting record query & statistics
Working Principle
Diagram illustrating the working principle of X-RAY XCO1 component counter showing X-ray source, detector, and component analysis process
Equipment Specifications
X-ray Source
TypeIntegrated, microfocus
Max Tube Voltage80kV
Max Tube Current700μA
Focal Spot Size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective Area430mm × 430mm
Pixel Size139μm
Resolution3072 × 3072
Reel/Tray Counting
Max Size17" (430mm)
Max Thickness88mm
Min Parts Size01005
Speed7-10 seconds
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) × 1300mm (W) × 1820mm (H)
Weight580kg
Power SupplyAC110-220V 50/60HZ
Max Power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Additional Functions
Auto Code ScanningBarcode and QR code
Label PrintingPrints corresponding label when user takes out a reel
Counting RecordInquiry by time range, work order number
Management System ConnectionMES, ERP, WMS etc.
Mode SwitchingNo need to switch single/multi reel mode
Work Order No.Support work order number recording
Safety Features
Radiation LeakageNo leakage, international standard: ≤1μSv/h
Back Door Safety InterlockX-ray tube powers off immediately when back door opens
Anti-pinchSafety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency StopLocated at front operation position, press to power off
Speed and Accuracy Performance
Reel SizeParts SizeQuantityAccuracySpeed
7" (180mm)010054000099.98%9-10s
7" (180mm)02012000099.99%8-9s
7" (180mm)04021000099.99%7-8s
7" (180mm)0603500099.99%7-8s
10" (254mm)1206500099.99%7-8s
15" (380mm)12061000099.99%7-8s
Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:

  • Aspect ratio analysis
  • Angle measurement of each component corner
  • Slope calculation between components from inside to outside
  • Deformation analysis of component images from inside to outside

As component counting increases, results become progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.

Visualization of AI deep learning algorithm process showing component recognition and data analysis workflow
Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.

Diagram of cloud database system architecture showing data flow between machines and central cloud server

Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.

Sample Images
Sample image showing reel counting process with component visualization Sample image demonstrating component detection and analysis results Sample image of counting statistics dashboard showing accuracy metrics and performance data Sample image of label printing output showing component information and count results
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