Product descriptions

120-300 TPD Vertical Waste Compaction Station – Large-Scale Cost-Efficient Hub

Core Economic & Efficient Advantages

• Scale-Driven Savings: Split into 120-200 TPD and 200-300 TPD sub-models, serving 35,000-100,000 residents or industrial zones. Achieves 20% lower cost per ton than aggregated small-to-medium compactors via optimized energy and labor allocation.
• Maximized Volume Reduction: Compression ratio up to 3.9:1 (waste density 1.02t/m³), cutting garbage truck trips by 70% and drastically reducing transportation, labor, and landfill fees.
• Energy-Optimized Operation: Variable-frequency hydraulic system + load-sensing technology, consuming 18-22kW/h per cycle (15% less energy per ton than standard heavy-duty models). 8-month maintenance intervals minimize downtime and repair costs.
• Stable Returns: 4-6 year investment payback period with predictable low operating costs, ideal for government-led projects, cross-city PPP partnerships, and waste-to-energy plant pre-processing.

Working Principle

• Waste Loading: Dual widened inclined hoppers + optional automatic conveyors support multi-waste-stream feeding; anti-blocking agitators ensure smooth flow for bulky/high-moisture/industrial waste.
• Vertical Compression: Four synchronous hydraulic cylinders deliver concentrated downward pressure, synergizing with gravity to form ultra-dense blocks. Load-sensing adjusts pressure by waste volume, optimizing energy use.
• Sealed Continuous Transfer: Dual/triple alternating sealed bins eliminate downtime; full bins are hydraulically elevated, with high-speed automatic push plates completing truck transfers in 30-45 seconds.
• Eco-Friendly Treatment: Compression sewage undergoes closed-loop treatment (filtration + pH adjustment) before discharge; triple deodorization (biological + activated carbon + UV sterilization) eliminates odors/bacteria, meeting strict urban environmental standards.

System Configuration

• Main Structure: 16Mn high-strength steel frame (14-16mm thickness) with four-cylinder synchronous compression + six reinforced guide columns for 24/7 heavy-load stability.
• Hydraulic System: Energy-saving variable-frequency oil pump, corrosion-resistant alloy cylinders, and precision pressure-regulating valves—optimized for continuous high-pressure operation.
• Control System: AI-assisted PLC with real-time data analytics, predictive fault diagnosis, and centralized management; supports remote parameter adjustment and energy optimization.
• Environmental Systems: Integrated sewage treatment, triple deodorization, and noise reduction (≤71dB), compliant with global top-tier environmental standards.
• Safety Systems: Multi-layer interlock protection, gas detection (methane/ammonia), fire alarms, and anti-overload/anti-fall devices—meeting ISO 14121 and OSHA standards.

Ideal Applications

Why Choose This Model?

Product Specification

Product Overview

Founded in August 1999, Bioclean Machinery is a national high-tech enterprise specializing in the design, production, sales and service of sanitation equipment (sanitation-specific vehicles, garbage compression equipment, and sewage and odor treatment equipment etc.). It holds more than 30 invention patents and utility model patents. Bioclean possesses qualifications such as the production capacity of sanitation-specific modified vehicles. Boasting strong technical strength, it is a key high-tech enterprise under the National Torch Program, a provincial-level high-tech enterprise research and development center, and a postdoctoral workstation in Zhejiang Province. It serves as a core supplier for environmental protection product procurement by governments at all levels.

Bioclean Environmental takes “Promoting Ecological Civilization and Creating a Clean and Tidy Environment" as its mission. It is a intelligent sanitation service enterprise that provides IOM of projects such as garbage transfer station operation management, road cleaning, river regulation, and garbage transportation for urban and rural areas.      

It has obtained certifications for eight management systems, including quality, environment, occupational health and safety, energy management, social responsibility management, integrity management, information security management, and intellectual property management. It has also received five-star after-sales service certification, five-star cleaning and sanitation certification, ten-star garbage classification certification, and five-star brand certification.      

In recent years, through the introduction of PPP operation models such as TOT, BOT, and BOO, it has achieved rapid and steady development and has established branches in many cities across the country. It has a strong team for investment and management of sanitation projects, and its various services have been trusted by customers for a long time.