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Complete 4.5 Ton/Hour Galvanizing Production Line with 14-Station Configuration

Categories Hot Dip Galvanizing Furnace
Brand Name: WONDERY
Model Number: 4x1.2x3.6m 110-Ton
Certification: CE
Place of Origin: CHINA
MOQ: 1SET
Price: TO BE NEGOTIATED
Payment Terms: L/C, D/P, T/T, Western Union
Supply Ability: 1000 SETS PER MONTH
Delivery Time: 3-5 WORKING DAYS
Packaging Details: PALLET
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Complete 4.5 Ton/Hour Galvanizing Production Line with 14-Station Configuration

Complete 4.5 Ton/Hour Galvanizing Production Line with 14-Station Configuration


WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. delivers not just a furnace but a complete integrated galvanizing line capable of processing 4.5 tons per hour with 24/7 reliability. The system comprises 14 distinct processing stations beginning with automatic loading systems featuring adjustable升降 stations and sealed transfer mechanisms that prevent heat loss between stages. Material flow follows an optimized path that minimizes handling while maximizing throughput efficiency.


Key to this productivity is the intelligent buffer system between process stages. Drying stations incorporate dual-zone temperature control with waste heat utilization, reducing工件 moisture to under 0.5% before galvanizing—critical for preventing zinc splashing. The galvanizing station itself features our patented移动 zinc fume hood that automatically positions itself based on workpiece dimensions, capturing 95% of fumes with minimal energy consumption. Post-galvanizing processes include progressive cooling with heat recovery, passivation with automatic chemical concentration control, and final drying with temperature-regulated air flow.

The line's material handling systems deserve special mention. Overhead transfer mechanisms utilize variable frequency drives for smooth acceleration/deceleration, reducing mechanical stress on both equipment and products. Automatic stacking and bundling stations handle finished products with precision, while integrated weighing systems provide real-time production data. The entire line can be reconfigured for different product types—from structural beams to guardrails to pipes—with changeover times under two hours.

Production ParameterCapacity & Specification
Maximum Throughput4.5 Tons/Hour (108 Tons/Day)
Number of Stations14 Integrated Process Stations
Product RangeStructural Steel, Pipes, Guardrails, Angles, Channels
Material HandlingAutomatic Transfer with VFD Control
Loading SystemAdjustable Stations + Sealed Transfer
Drying EfficiencyMoisture Reduction to <0.5% Before Galvanizing
Fume Capture Rate95% with Mobile Hood System
Cooling MethodProgressive with Heat Recovery
Passivation ControlAutomatic Chemical Monitoring & Dosing
Changeover Time<2 Hours for Different Product Types
Uptime Guarantee95% with Preventive Maintenance Program
Buy Complete 4.5 Ton/Hour Galvanizing Production Line with 14-Station Configuration at wholesale prices
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