4800W X Ray Chip Counter 80kV 430mm For PCBA Component Counting

• Supports reels/trays in moisture barrier bags up to 17" (430mm)
• AI deep learning algorithm with permanent free updates
• Integration with MES, ERP, WMS and other management systems
• Manual mode for special scenarios (small, overweight or packaged reels)
• 80kV X-ray tube for extended lifetime and maintenance-free operation
• AGV docking capability for fully automated counting process
• Work order number function with counting record query & statistics
• Super definition 17" digital flat panel detector (FPD)
• Ultrafast counting with top speed of 12s per reel

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:

• Corner angles of components
• Slope between components from inside to outside
• Aspect ratio
• Image deformation patterns

As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.

AI deep learning algorithm visualization

Each Wellman X-ray counter links to our cloud database, automatically uploading machine data and images and downloading the latest database updates. Our engineers keep optimizing algorithms using collected data, with regular updates sent to customer machines.

Cloud database architecture diagram

This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.