Precision Roll-to-Roll Metal Etching Services for High-Volume Orders

Precision Roll-to-Roll Metal Etching Services for High-Volume Orders

Roll-to-Roll Overview
Xinhaisen Technology specializes in high-precision roll-to-roll etching services, offering continuous, high-volume production of precision metal etched parts. This process is ideal for manufacturing large quantities of intricate parts with consistent quality and exceptional efficiency. Our roll-to-roll etching capabilities ensure superior accuracy, flexibility, and cost-effectiveness for projects requiring complex designs and tight tolerances.

Roll-to-Roll Features

• Extreme Precision: Micro holes down to 0.03mm, fine lines to 0.015mm.
• High Speed & Volume: Perfect for large orders with fast turnaround.
• Excellent Consistency: Etch uniformity within ±0.03mm.
• Wide Material Range: Stainless steel, copper, brass, aluminum, nickel, and more.
• No Burrs, No Stress: Chemical process ensures clean, flat parts with no mechanical damage.
• Flexible Orders: From prototypes to super-sized production runs.

Roll-to-Roll Specification

Roll-to-Roll Applications

• Flexible Circuits & Electronics: FPC reinforcement plates, shielding covers, conductive strips.

• EMI/RFI Shielding: Perforated shielding sheets, gaskets, and mesh.

• Precision Meshes & Filters: Speaker grilles, sensor meshes, fluid filters, air filters.

• Battery Components: Battery anode/cathode current collectors, conductive tabs.

• Medical Devices: Surgical tool components, sensor meshes, diagnostic strips.

• Automotive & Aerospace: Heat sink fins, sensor parts, lightweight structural meshes.

Our Advantages

• Fast & Scalable Production: Ideal for high-volume orders with quick turnaround.

• Precision Expertise: Capable of producing ultra-fine features (0.03mm holes, 0.015mm lines).

• Material Versatility: Extensive experience with a wide range of metal alloys.

• Quality Control: In-process and final inspection ensure consistent, high-quality output.

• One-Stop Service: From prototyping to mass production, supported by experienced engineering teams.

FAQ

• Q: What metals can be processed using R2R etching?
  A: We work with stainless steel, copper, brass, aluminum, nickel alloys, and more. Material selection depends on your application requirements.
• Q: What is the maximum coil width and length?
  A: We can handle coils up to 600mm wide and lengths customized to your needs (typically up to 500 meters per coil).
• Q: Can you produce prototypes using R2R etching?
  A: Yes, we offer both prototype and mass production services. R2R is cost-effective for large volumes, but we can also support small-batch prototyping with sheet-based etching.
• Q: How do you ensure quality consistency in R2R etching?
  A: We use automated optical inspection (AOI) systems and strict process controls to monitor dimensional accuracy, etching depth, and surface quality throughout production.
• Q: What file formats do you accept for design?
  A: We accept Gerber, DXF, DWG, and other standard CAD formats for seamless design integration.

Contact Us Today!
Ready to start your project? Contact Xinhaisen for experienced roll-to-roll etching solutions.

For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets.

Since found in 2012, in affiliating with our customers we have pioneered many new production techniques and methodologies in order to better serve their needs. It is these techniques that have advanced our capabilities further, enabling us to take what was once considered art and turn it into a science.

Now, we became China's leading photochemical etching specialist, with also the capacity of offering stamping and laser-cutting service. Our products include etching bipolar plates for fuel cell, speaker grills,  micro meshes&filters, tea&coffee infusers, shims&gaskets, Optical encoderdisk&strip, EMI/RFI shielding, Leadframes, connectors&contacts, printingstencils&foils and metal crafts.

Quality and service is our mission, Xinhaisen is committed to pursuing the highest standards of environmental performance. Responsibility for sustainability resides with all employees. The company has achieved ISO 14001 and IS0 9001 and IATF 16949 and is committed to maintaining that standard. With a fast response, high quality, best service and fair price, we have gained high reputation from our customers all over the world.