JSP Solid-Self-Lubricating Wear Plates Self-Lubricating Oilless
Bushes C95400 Aluminum Bronze Bush Solid Lubricating Bearings for
Heavy-Duty Industrial Equipment
Product Description:
Oilless Bushes, also known as solid lubricating bearings, are
essential components in various industrial applications. These
high-quality bushes are made from different alloys to suit specific
requirements. The main alloys used include ZCuZn25AI6Fe3Mn3 or
ZCuSn6Zn6Pb3, C95400 Aluminum Bronze, C86300 Manganese Bronze,
C95500 Aluminum Bronze, and C63000 Nickel Aluminum Bronze.
The ZCuZn25AI6Fe3Mn3 or ZCuSn6Zn6Pb3 alloy oilless bushes are
designed for applications where solid lubrication is required.
These bronze bushes are highly durable and provide excellent wear
resistance, making them ideal for high-load environments.
C95400 Aluminum Bronze Bushes are commonly used in various
industrial settings due to their superior strength and corrosion
resistance. These bronze bearings are known for their reliability
and longevity, making them a preferred choice for demanding
applications.
C86300 Manganese Bronze Wear Plates and Bushings are specifically
engineered to withstand heavy loads and harsh operating conditions.
These bronze bushes offer exceptional performance in high-wear
environments, ensuring smooth operation and extended service life.
C95500 Aluminum Bronze Self-lubricating Bushes are specially
designed for marine propeller systems and seawater pumps. These
self-lubricating bronze bearings reduce friction and wear,
resulting in improved efficiency and performance in marine
applications.
C63000 Nickel Aluminum Bronze Oilless Bush Bearings are tailored
for applications requiring high load capacity and corrosion
resistance. These bronze bushes excel in challenging environments,
providing reliable performance and durability under extreme
conditions.
For customers interested in evaluating the quality and performance
of our oilless bushes, samples are available upon request. This
allows you to test the suitability of the bronze bearing products
for your specific applications before making a purchase.
Oilless bushes offer numerous advantages, including high quality
and competitive pricing. The bronze bushings deliver exceptional
performance, reliability, and longevity, ensuring smooth operation
and reduced maintenance costs over time. With their solid
lubricating properties, these bushes minimize friction and wear,
enhancing the overall efficiency and lifespan of the equipment they
are used in.
In conclusion, oilless bushes, also known as bronze bearings or
bronze bushes, are indispensable components in various industrial
applications. With their versatility, durability, and performance,
these solid lubricating bearings provide reliable solutions for
high-load environments, marine applications, and other demanding
settings. Choose oilless bushes for high-quality, cost-effective
solutions that deliver superior performance and longevity.
Features:
- Product Name: Oilless Bushes
- Height: Bronze Bushing
- Self-Lubricating: Yes
- Description: Solid Lubricating Bearings
- Wear Plate Material: Bronze Plugged Graphite
- Fob: ShangHai
JSP Solid Self-Lubricating Wear Plates: High-Strength Brass Alloy
with Plugged Graphite
Introduction
In industrial machinery, wear plates play a critical role in reducing friction, improving service life,
and maintaining operational efficiency. JSP solid self-lubricating wear plates, made from high-strength brass alloy (CuZn25Al5Mn4Fe3) with plugged graphite, are engineered to handle heavy loads, high temperature, and continuous sliding conditions.
Unlike traditional wear plates that require frequent external
lubrication, JSP plates integrate embedded solid lubricants for maintenance-free operation. This article explores the material properties, working principle, advantages, and
applications of these wear plates, supported by technical charts, tables, and industry insights.
What Are Solid Self-Lubricating Wear Plates?
Solid self-lubricating wear plates are engineered surfaces that reduce friction between sliding or
rotating components. The key difference from conventional plates is
the integration of solid lubricants directly into the material matrix.
Key Features:
Embedded solid lubricants (plugged graphite)
High load-bearing capacity
Excellent wear and corrosion resistance
Operates under high temperature, dry, or contaminated conditions
These properties make JSP wear plates ideal for heavy-duty presses, conveyors, molding machines, and industrial
sliding systems.
Why High-Strength Brass Alloy CuZn25Al5Mn4Fe3?
The brass alloy CuZn25Al5Mn4Fe3 combines copper, zinc, aluminum, manganese, and iron to deliver exceptional strength, corrosion resistance, and compatibility with
solid lubricants.
| Property | CuZn25Al5Mn4Fe3 | Standard Bronze | Steel |
|---|
| Tensile Strength (MPa) | 450–550 | 350–450 | 500–700 |
| Hardness (HB) | 150–180 | 120–150 | 180–220 |
| Thermal Conductivity (W/m·K) | 70–90 | 50–60 | 45–60 |
| Wear Resistance | High | Medium | Medium |
| Lubricant Compatibility | Excellent | Low | Low |
Analysis:
This high-strength brass alloy outperforms standard bronze in both load capacity and wear
resistance. Its high thermal conductivity prevents overheating during
high-speed operations, while the embedded plugged graphite ensures consistent low-friction performance.
How JSP Self-Lubricating Wear Plates Work
The working principle integrates mechanical strength and solid lubrication:
Brass Alloy Matrix (CuZn25Al5Mn4Fe3)
Plugged Graphite
Self-Lubricating Mechanism
Diagram of Lubrication Layer:
This design eliminates the need for external grease or oil, especially in hard-to-access areas.
Advantages Over Conventional Wear Plates
Maintenance-Free Operation
High Load & Temperature Resistance
Extended Service Life
Corrosion Resistance
Performance Comparison Table:
| Feature | Steel Wear Plate | Bronze Wear Plate | JSP Brass Alloy Wear Plate |
|---|
| Friction Coefficient | 0.2–0.4 | 0.15–0.3 | 0.05–0.12 |
| Maintenance | High | Medium | Low |
| Max Operating Temperature | 200°C | 250°C | 300°C |
| Wear Rate | High | Medium | Low |
| Load Capacity | Medium | Medium | High |
Typical Applications
1. Heavy Presses and Forming Equipment
2. Conveyor Systems
3. Injection Molding and Die Casting
4. Mining and Bulk Material Handling
Case Study Insight:
In a metal forming facility, replacing standard bronze wear plates
with JSP high-strength brass alloy plates with plugged graphite increased die life by 35% and reduced downtime for lubrication
maintenance by 60%.
Selecting the Right JSP Wear Plate
When choosing JSP solid self-lubricating wear plates, consider:
| Selection Factor | Considerations |
|---|
| Load Capacity | Ensure alloy can handle maximum operational load. |
| Sliding Speed | High-speed applications benefit from high thermal conductivity. |
| Environment | For corrosive or dusty conditions, choose plates with superior
oxidation resistance. |
| Lubricant Type | Graphite plugs for high-temperature and high-load, PTFE for
low-load, high-speed operations. |
| Dimensions & Thickness | Correct sizing ensures uniform load distribution and minimal shaft
wear. |
Conclusion
JSP solid self-lubricating wear plates with high-strength brass
alloy CuZn25Al5Mn4Fe3 and plugged graphite are engineered for maintenance-free, high-load, and high-temperature industrial
applications. By combining structural integrity with embedded lubrication, these wear plates provide long-lasting performance, reduced friction, and superior wear
resistance.
For industries seeking reliable, low-maintenance wear solutions, JSP self-lubricating brass alloy plates offer a technically robust and cost-effective solution.
Applications:
VIIPLUS.COM offers a wide range of oilless bushes suitable for
various application occasions and scenarios. Our self-lubricating
bearing models are designed to excel in high load and
corrosion-resistant environments, making them ideal for a multitude
of industries.
Originating from CHINA, our oilless bushes are crafted using
high-quality alloys such as ZCuZn25AI6Fe3Mn3 or ZCuSn6Zn6Pb3,
C95400 aluminum bronze bush, C86300 manganese bronze wear plates
and bushings, C95500 aluminum bronze self-lubricating bushes for
marine propeller systems and seawater pumps, and C63000 nickel
aluminum bronze oilless bush bearing. These alloys ensure
durability and reliability in demanding conditions.
Whether you require bronze bushes, bronze bearings, or bronze
bushings, VIIPLUS.COM has the perfect solution for your needs. Our
products are FOB ShangHai, and samples are available for testing
and evaluation.
The self-lubricating feature of our bearings eliminates the need
for additional lubrication, reducing maintenance requirements and
ensuring smooth operation. This attribute is particularly
beneficial in applications where constant lubrication is
impractical or challenging.
Our oilless bushes are specifically designed for high load and
corrosion resistance, making them suitable for a wide range of
applications. From industrial machinery to marine equipment, our
self-lubricating bearings provide reliable performance in harsh
environments.
Whether you are looking for bronze bushes for heavy-duty
applications or bronze bearings for corrosive environments,
VIIPLUS.COM has the perfect solution for you. Trust in our
expertise and quality products to enhance the performance and
longevity of your equipment.
Customization:
Unit: mm
| Standard No. | W | L | A | B | C | D | E | Flat Head Screw Size | Q'ty of holes |
| JSP-1875 | 18 | 75 | 15 | 45 | - | - | - | M6 | 2 |
| JSP-18100 | 100 | 25 | 50 | - | - | - |
| JSP-18125 | 125 | 75 | - | - | - |
| JSP-18150 | 150 | 100 | - | - | - |
| JSP-2875 | 28 | 75 | 15 | 45 | - | - | - |
| JSP-28100 | 100 | 25 | 50 | - | - | - |
| JSP-28125 | 125 | 75 | - | - | - |
| JSP-28150 | 150 | 100 | - | - | - |
| JSP-35100 | 35 | 100 | 20 | 60 | - | - | - | M8 |
| JSP-35150 | 150 | 55 | 55 | - | - | 3 |
| JSP-35200 | 200 | 55 | 50 | 55 | - | 4 |
| JSP-35250 | 250 | 70 | 70 | 70 | - | 4 |
| JSP-35300 | 300 | 65 | 65 | 65 | 65 | 5 |
| JSP-35350 | 350 | 80 | 75 | 75 | 80 | 5 |
| JSP-3875 | 38 | 75 | 15 | 45 | - | - | - | M6 | 2 |
| JSP-38100 | 100 | 25 | 50 | - | - | - |
| JSP-38125 | 125 | 75 | - | - | - |
| JSP-38150 | 150 | 100 | - | - | - |
| JSP-4875 | 48 | 75 | 15 | 45 | - | - | - |
| JSP-48100 | 100 | 25 | 50 | - | - | - |
| JSP-48125 | 125 | 75 | - | - | - |
| JSP-48150 | 150 | 100 | - | - | - |
| JSP-50100 | 50 | 100 | 20 | 60 | - | - | - | M8 |
| JSP-50150 | 150 | 55 | 55 | - | - | 3 |
| JSP-50200 | 200 | 55 | 50 | 55 | - | 4 |
| JSP-50250 | 250 | 70 | 70 | 70 | - | 4 |
| JSP-50300 | 300 | 65 | 65 | 65 | 65 | 5 |
| JSP-50400 | 400 | 90 | 90 | 90 | 90 | 5 |
| JSP-75150 | 75 | 150 | 110 | - | - | - | 4 |
| JSP-75200 | 200 | 80 | 80 | - | - | 6 |
| JSP-75250 | 250 | 105 | 105 | - | - | 6 |
| JSP-75300 | 300 | 85 | 90 | 85 | - | 8 |
| JSP-75400 | 400 | 120 | 120 | 120 | - | 8 |
| JSP-75500 | 500 | 115 | 115 | 115 | 115 | 10 |
Product Customization Services for the Oilless Bushes product:
Brand Name: VIIPLUS.COM
Model Number: self-lubricating bearing
Place of Origin: CHINA
Height: Bronze Bushing
Description: Solid Lubricating Bearings
Fob: ShangHai
Feature: Maintenance
Wear Plate Material: Bronze Plugged Graphite
“solid self-lubricating brass alloy wear plates”
“plugged graphite wear plates applications”
“high-strength maintenance-free wear plates”
“industrial low-friction wear plates”
