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Quick-learning X-ray inspection system with simple operation and high detection efficiency

Categories BGA X Ray Machine
Brand Name: WELLMAN
Model Number: X-6000
Certification: CE,FDA,ISO9001
Place of Origin: China
Payment Terms: T/T
Delivery Time: 5-8 work days
Packaging Details: wooden case
Max Tube Voltage: 90kV
Max Tube Current: 200μA
Focal Spot Size: 5μm
Detector Area: 130mm×130mm
Table Load Capacity: 15kg
Table Size: 420mm×420mm
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Quick-learning X-ray inspection system with simple operation and high detection efficiency

Quick-learning X-ray Inspection System with Simple Operation and High Detection Efficiency
Quick-learning inspection system with simple operation and high detection efficiency
Working Principle
X-6000 Automatic Inspection Equipment working principle diagram
Key Advantages
Large Detector
130×130 mm high-definition digital flat panel detector
Robust Table
420×420mm table with 15KG load capacity
Easy Operation
Easy to operate, requiring only 2 hours of training
Reliable X-ray Source
Hamamatsu tubes with longest lifespan and maintenance-free operation
Automated Inspection
Programmable inspection procedures for automated inspection
Intuitive Navigation
Automatic navigation window - table moves to where you click
Hardware Specifications
X-ray Source
TypeClosed, microfocus
Max Tube Voltage90kV (optional)
Max Tube Current200μA
Focal Spot Size5μm (optional)
FunctionAuto preheat
Flat Panel Detector
Effective Area130mm×130mm
Pixel Size85μm
Resolution1536×1536
Frame Rate20fps
Table
Max Load15kg
Size420mm×420mm
Detectable Area400mm×400mm
Equipment
MagnificationGeometry 150X | System 1500X
Inspection SpeedMax 3.0s/point
Dimensions1100mm (L) × 1000mm (W) × 1600mm (H)
Weight1000kg
Power SupplyAC110-220V 50/60HZ
Max Power1300W
Industrial PCIntel I5 CPU, 8G RAM, 240GB SSD
Displayer24" HDMI LCD
Safety Features
FeatureDescription
Emergency StopLocated next to operation position for immediate power cutoff
Tube ProtectionSoftware prevents leaving without closing X-ray tube
Radiation LeakageNo leakage (international standard: ≤1μSv/h)
Lead Glass Observation WindowTransparent lead glass window shields radiation to observe internal status
Window and Back Door Safety InterlockX-ray tube powers off immediately when window or door opens
Software Functions
FunctionDescription
OperationKeyboard and mouse can finish all operations
X-ray tube controlUsing mouse to click the X button can turn on or off the X-ray
Status barIndicates the interlock status, pre-heat status, and X-ray status by flashing alternately red and green
Image effect adjustmentThe brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result
Product listUsers can save the inspection parameters, and can directly call the parameters to improve the inspection efficiency
Navigation windowThe table will move to the place you click and display on the screen
Motion axis statusDisplay real-time coordinates
Inspection resultThe measurement results (voids rate, distance, area, etc., set by users) display in order
Speed controlThe movement speed of each axis can be adjusted to slow, normal and fast
Voids Rate Measurement
  • Automatic calculation: Click on two points to determine a rectangle. The software automatically finds and measures the edge of the solder ball in the rectangle, the pad and the internal voids, and can get the data of the voids rate, the area of the solder ball, the circumference, the biggest void's rate, the length and the width, and indicates NG or OK by red and green
  • Parameters adjustment: Users can adjust the grayscale threshold, pixel, contrast, size filtering and other parameters to get accurate results of automatic calculation
  • Add voids manually: Users can draw a polygon or a free figure and calculate it as a void into the void rate
  • Save parameters: Users can save parameters such as grayscale threshold, pixel, contrast, size filtering and other parameters, and can directly call the parameters when detecting the same product, to improve the detection efficiency
Other Measurement Functions
FunctionDescription
DistanceClick the A and B points to set as the baseline, then click the C point to measure the vertical distance from the C point to the baseline
Distance rateSet one more point "D" than the distance. Divide the vertical distance from the D point to baseline by the vertical distance of the C point, to obtain the percentage ratio of the vertical distance of D to C
AngleClick the A and B points to set as the baseline, then click the C point to measure the angle between the BA and BC rays
RadiusClick three points to determine a circle and measure the circumference, area and radius
PerimeterIt is mostly used to measure square components, click two points to determine a square, measure the length, width and area
Automatic Inspection
MethodDescription
Manual settingUsers can set any positions on the table as inspection points, the software will automatically inspect and save the picture
ArrayFor the regular inspection points, users only need to set two of the inspection points and the number of rows and columns, the software will automatically inspect each point and save pictures
Automatic identificationFor inspection points with obvious features, the software automatically identifies the positions, takes measurements, and saves the image
Application Examples
BGA solder bridge inspection example
BGA Solder Bridge
BGA solder voids inspection example
BGA Solder Voids
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IC Voids and Gold Wire
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LED Gold Wire Crack
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Inductor
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Sensor
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Thyristor Surge Suppressors
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Cable
Diode inspection example
Diode
Steel pipe welding gap inspection example
Steel Pipe Welding Gap
Automobile electronics inspection example
Automobile Electronics
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