Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production

Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production

Composition of Production Line

This compact, modular system features:

• Manual/Semi-Auto Loading Station: Flexible product presentation for R&D and pilot projects

• 6-Station Programmable Spin Coating Chamber: The core unit with customizable spin profiles for each station

• 6-Axis Programmable Motion System: Allows complex coating path programming for varied product geometries

• Compact Rapid Drying Oven: Energy-efficient oven with adjustable temperature zones

• Centralized Control Unit: PLC-based system with intuitive HMI and recipe memory for storing multiple custom coating programs-1

Product Description

This Compact 6-Station Programmable Spin Coating System is a versatile and space-saving solution perfect for R&D, pilot projects, and small to medium-batch production of coated molded pulp tableware. It allows for rapid prototyping and application of various functional coatings (waterproof, oil-proof, heat-resistant barriers) to diverse pulp molded samples with high precision. The machine enables manufacturers to test and perfect uniform, high-performance coatings with exceptional control and repeatability, serving as a vital bridge between lab-scale concept and full-scale production. Custom-engineered fixtures ensure secure product holding during the spin coating process for consistent 360-degree internal coverage-34.

Technical Parameters

Application

Suited for laboratories, startups, and manufacturers producing a wide variety of molded pulp tableware products requiring tailored coating solutions:

• Coating formulation R&D: Testing bio-based coatings, PFAS-free oil barriers, and waterproof agents on pulp molded substrates

• Process parameter optimization: Determining ideal spray volume, rotation speed, and drying conditions for full-scale production

• Small-batch production: Manufacturing limited runs of specially coated, high-value, or prototype tableware

• Quality control testing: Verifying coating performance and consistency before committing to large production orde

Customization

This system is highly customizable for R&D and small-batch production needs. Customization options include:

• Various spin head designs and fixture types (vacuum chuck, mechanical clamp, custom-machined nests)

• Software for complex coating recipes and test protocols

• Integration with different drying or curing technologies (IR, UV-LED, NIR, hot air)

• Tailored product holders designed to hold your specific tableware shapes (bowls, plates, trays, cups)

• Modular layout adaptable to available lab or production space

• Data logging capability for process parameter recording and quality traceability-34

Features

• Flexibility: Easy-to-change programs and fixtures make it ideal for R&D and small batches of different products

• Compact Design: Saves valuable floor space in smaller production or lab areas

• User-Friendly: Simple interface allows for quick setup and operation with minimal training

• Precision Coating: Ensures consistent, thin, and uniform film on complex 3D geometries

• Rapid Drying Cycle: Integrated drying oven speeds up the R&D process

• Durable & Low Maintenance: Built with industrial-grade components for reliable performance-1

Support and Services

• Installation Manual & Video Support: Detailed documentation and online training resources

• Online Training: Remote training for operators and maintenance personnel

• Optional On-Site Commissioning: Professional installation and setup support available

• Application Development Support: Assistance with coating formulation integration and parameter optimization

• Technical Hotline: Responsive remote technical support

Packing and Shipping

• Packaging: Shipped as one main crate with several smaller boxes; standard export wooden case packaging ensures safety for all shipping methods-1

• Shipping: Worldwide shipping available with flexible logistics options

• Delivery Time: 30-45 days depending on customization requirements

FAQ

Q: Is this machine suitable for testing new coating formulas?
A: Absolutely. Its programmable nature and customizable parameters make it an ideal platform for R&D and coating formulation testing.

Q: How difficult is it to change the product setup?
A: Very simple. The mechanical fixtures are designed for quick release, and product profiles can be saved and recalled from the control system.

Q: Can this system be scaled up to full production later?
A: Yes. Process parameters optimized on this R&D system can be directly transferred to our high-output production lines for seamless scale-up.

Q: What types of coatings can be tested on this system?
A: The system is compatible with water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, and various test formulations. Customization options are available for specific coating viscosities and curing requirements.

Company Profile

Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipment, the implementation of the whole plant export.

At present, the company produces the product variety is complete, has been widely used in external wall insulation integration, inner wall decorative plate plastic spraying, bamboo and wood coating, screen printing, PCB, LCD, LED, electronic components, shoe materials, glass products, adhesive, fiber, vacuum plating UV, water transfer printing and many other fields of industry, and has been praised by customers.

Since its start has been the spirit of "high-tech, high investment, high-quality, high-management" of the modern strategy for your business to provide the best, the best service is our aim and the supreme glory, let us cooperate to carry to create more high-quality products, which all sectors of society to create a better future!

Company has passed ISO9001: 2015 quality management system certification.