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Compact High-Grade Excimer Roller Coating & Curing Line for Skin-Soft Panels

This compact excimer roller coating and curing line is specifically designed for high-grade, small-to-medium batch production of skin-soft panels, delivering premium tactile finishes with space-efficient operation.

Production Line Composition

Dust Cleaning Unit: Single or double-sided brush and vacuum cleaning station
Precision Roller Coating Machine: High-precision coating head with dosing and applicator rollers
Infrared Leveling Zone: 3-6 meter IR flow leveling section
Multi-Lamp Nano Excimer UV System: Integrated excimer lamp unit for surface polymerization
Oxygen Monitoring & Nitrogen Purge System: Real-time O₂ sensor with automated nitrogen regulation
Mercury UV Final Curing Unit: Broadband mercury lamp array for full-depth curing
PLC Control System: User-friendly touchscreen interface with recipe storage
Cooling/Aging Zone: Optional forced-air cooling section
Automatic Stacking Unit: Outfeed collection system for finished panels

Technical Parameters

Parameter	Specification / Description
Model Designation	Compact Series - Fully customizable
System Type	Roller coating + excimer UV + mercury UV curing
Excimer Wavelength	172nm (primary) / 186-254nm (compatible with edge banding)
Working Width	600 / 1100 / 1320 mm (customizable)
Working Thickness Range	2 - 50 mm (3 - 30 mm for decorative panels)
Minimum Panel Length	300 mm (350 mm for panels 10-30mm thick)
Conveyor Speed	0 - 20 m/min (stepless adjustable via VFD)
Coating Method	Single or double roller coating (customizable)
Number of Coating Heads	1 - 2 (customizable)
Applicator Roller Diameter	Φ200 / Φ250 mm (customizable)
Dosing Roller Diameter	Φ123 / Φ150 mm (customizable)
Infrared Leveling Length	3 - 6 meters (customizable)
Coating Thickness (Wet)	Adjustable: 0.01 - 2.0 mm
Finished Gloss Level (60°)	As low as 2-5 GU (ultra-matte)
Surface Hardness	Pencil hardness 1H - 3H (coating formulation dependent)
Anti-Fingerprint Performance	Excellent - fingerprints shed rapidly
Scratch Resistance	Superior to standard matte UV coatings
Total Installed Power	35 - 80 kW (depending on configuration)
Power Supply	380V / 50Hz / 3-phase (configurable to 220V / 60Hz)
Compressed Air Pressure	0.4 - 0.7 MPa
Machine Footprint (L×W×H)	Compact design: approx. 8,000-15,000 mm × 2,200 × 2,200 mm
Operation Height	900 mm (±20 mm)
Control System	PLC with 7″ color touchscreen HMI, recipe storage, production data logging
Safety Certifications	CE certified, ISO9001:2015 compliant

Applications

High-end furniture panels: Wardrobes, cabinets, tables, shelving units
Kitchen cabinet doors: Ultra-matte, anti-fingerprint finish
Decorative building panels: Interior wall panels, room dividers
SPC and WPC flooring: Durable, scratch-resistant, soft-touch surface
PVC and PET/PETG laminated panels: Matte finishing for decorative sheet goods
Door panels: Interior and exterior door skins
Small-to-medium batch production: Custom furniture manufacturing
RTA furniture components: Ready-to-assemble flat-pack furniture panels

Customization Options

The compact system is highly customizable to fit specific production requirements:

Working width customizable from 600mm to 1600mm
Single or double roller coating configuration
Roller hardness and material customization
IR leveling length adjustable from 3 to 6 meters
Nitrogen control system optimization
Cooling section addition
Monochrome printing module integration
Additional features: automatic panel flipping, edge banding integration, quality inspection cameras
Automation level options (manual, semi-automatic, or fully automatic)
Compact control cabinet configuration
Custom electrical configurations for regional standards

Key Features

Compact Footprint Design: Space-efficient layout for limited factory space
Dust-Free Coating Environment: Integrated cleaning station eliminates surface defects
Precision Roller Coating Technology: Chrome-plated dosing roller with rubber applicator roller
Optimized Flow Leveling: 3-6 meter IR leveling ensures complete coverage
Superior Scratch & Stain Resistance: Densely crosslinked surface structure
Cold Excimer Technology: Minimal heat transfer protects sensitive substrates
Quick Changeover Capability: Rapid roller changes and color/material changeovers
Energy-Efficient Operation: Optimized UV lamp configuration and automated nitrogen control
Single-Piece Construction Frame: Heavy-duty welded steel frame for stability
User-Friendly HMI: Intuitive touchscreen interface with recipe storage

Support and Services

Space Planning Assistance: On-site or remote consultation
Installation & Commissioning: Professional on-site installation support
Operator Training: Comprehensive training on coating optimization and maintenance
Roller Exchange & Maintenance Kits: Pre-aligned spare roller cartridges
Technical Support Hotline: Responsive remote technical assistance
Preventive Maintenance Plans: Scheduled maintenance programs
Spare Parts Availability: Lifetime supply of genuine spare parts

Packing and Shipping

Packaging: Compact export wooden crate with foam padding and moisture barrier
Shipping Options: Worldwide shipping via sea freight, air freight, or land transportation
Delivery Time: 25-40 days for standard configurations; 40-55 days for customized configurations
Documentation: Full export documentation including technical manuals and CE declaration

Frequently Asked Questions

How much floor space is required for this compact system?

The total length of the line ranges from 8,000mm to 15,000mm depending on configuration and working width, making it suitable for facilities with limited floor space. The system can also be customized with alternative module arrangements to fit specific factory layouts.

Can this line handle both flat panels and profiled/edge surfaces?

Primarily designed for flat panels. For edge banding integration, optional modules (monochrome printing, edge-specific excimer processing) can be added. Contact our engineering team for specific configuration requirements.

How does excimer technology achieve its anti-fingerprint property?

The 172nm excimer UV creates a micro-wrinkled surface structure at the microscopic level. This texture scatters light and reduces the visibility of finger oils and marks. Additionally, the micro-structure reduces the contact area for fingerprints, making them less apparent and easier to wipe clean.

What is the typical lifespan of the excimer lamps and UV LEDs?

Excimer lamps typically have a lifespan of several thousand to ten thousand hours depending on usage frequency and operating conditions. UV LEDs have extended lifetimes exceeding 20,000 hours. Regular calibration and proper maintenance will maximize component life.

Does this equipment have strict environmental requirements?

Yes, excimer coating requires stable environmental conditions. A clean, temperature-controlled environment (preferably a cleanroom) is recommended with stable temperature and humidity. Operations must follow standard procedures to avoid contamination affecting the surface finish. However, the process is highly automated and relies minimally on manual labor.

Is this suitable for water-based UV coatings?

Yes, the system is compatible with a wide range of UV-curable coatings including water-based UV, solvent-based UV, and 100% solids UV formulations. Compatible coating types include acrylics, epoxies, polyurethanes, and PUA systems.

Can the line be upgraded to wider capacity in the future?

Modular design allows for component upgrades. However, the machine frame and conveyor width are generally fixed. We recommend specifying the widest panel dimension you anticipate needing at the time of purchase to avoid future limitations. Customization options for wider working widths (up to 2600mm) are available on larger platform models - please consult our sales team.

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Categories	UV Coating Machine
Place of Origin:	China
Coating Automation:	High Automation
Certification:	ISO9001
Delivery Time:	30~40 Days
Collection Stack Height:	1000mm
Coating Area:	Large Area
Price:	Negotiation
Brand Name:	OSMANUV
Model Number:	OSM-GH-1320
Package:	Wooden case
Machinery Test Report:	Provided
Controlsystem:	PLC Touch Screen
Effective Dry Width:	200mm
MOQ:	1 Set
Packaging Details:	Wooden Box
Supply Ability:	Negotiation
Payment Terms:	T/T
Coating Durability:	High Durability