Sign In | Join Free | My infospaceinc.com
infospaceinc.com
Products
Search by Category
Home >

Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

Categories Diffusion Welding Machine
MOQ: 1 set
power (kw): 1000W
Price: $11,500-12,500 / set
warranty: 1 Year
After Warranty Service: Video technical support, Online support and Spare parts
Feature: Durable High Efficiency High Performance
weight (kg): 900
Welding material: Red Copper
Brand Name: Xingweihan
Payment Terms: L/C,D/A,D/P,T/T,Western Union
Certification: CE, RoHS, ISO
Supply Ability: 15 sets per month
Delivery Time: 25-45 working days
voltage: 380 V, 220 V, 440V
Packaging Details: wooden box
Product Name: Copper Busbar Pneumatic-Hydraulic Polymer Diffusion Welding Machine
rated duty cycle: 50%
Place of Origin: Sichuan, China
After-sales Service Provided: Free spare parts, Field installation, commissioning and training
  • Haven't found right suppliers
  • Our buyer assistants can help you find the most suitable, 100% reliable suppliers from China.
  • And this service is free of charge.
  • we have buyer assistants who speak English, French, Spanish......and we are ready to help you anytime!
Submit Buying Request
  • Product Details
  • Company Profile

Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection

Manual hydraulic diffusion welding machine designed for copper busbars, flexible copper connectors and high-current electrical components. Using controlled pressure, welding current and temperature parameters, the machine provides reliable solid-state copper bonding solutions for electrical and energy applications.

✓ Designed For Copper Busbar Manufacturing
✓ Stable Pneumatic Hydraulic Pressure System
✓ Reliable High Conductivity Connection


Copper Busbar Welding Challenges
✗ High Contact Resistance
Bolted busbar connections may develop higher resistance over time, causing energy loss and heat generation in power systems
✗ Thermal Deformation Risk
Traditional brazing and melting-based methods may cause copper material deformation, affecting dimensional accuracy
✗ Additional Assembly Cost
Mechanical fastening requires bolts, washers and assembly labor, increasing material and production costs
✗ Long-Term Connection Reliability
Connection quality must remain stable over years of operation in electrical and energy systems
What Is Copper Busbar Diffusion Welding?

Copper busbar diffusion welding is a solid-state joining process that creates a metallurgical bond between copper materials through controlled temperature, pressure and time. Unlike traditional joining methods, diffusion welding does not rely on filler materials.

Excellent Electrical Conductivity
Low Contact Resistance
Reduced Deformation
Stable Production Quality
Why Choose Diffusion Welding Instead Of Traditional Connection?
MethodProblem
BoltingHigher contact resistance over time
BrazingThermal influence on copper properties
Mechanical FasteningAdditional parts and assembly cost
✓ Diffusion WeldingIntegrated solid-state connection
Manual Hydraulic Diffusion Welding Solution
1. Stable Hydraulic Pressure Control

The pneumatic hydraulic system provides stable welding force and improves consistency during repeated production of copper busbar assemblies.

2. High Conductivity Connection

Diffusion welding creates reliable copper-to-copper bonding for high current applications without introducing foreign materials.

3. Copper Sheet And Busbar Welding

The machine is suitable for copper sheets, copper strips and busbar components requiring reliable electrical performance.

4. Long-Life Electrode System

Optional tungsten or graphite electrodes support high temperature operation and improve service life for continuous production.

Xinwei Copper Diffusion Welding Engineering Support

Xinwei specializes in diffusion welding equipment development for high conductivity metal connections. Our engineering team provides:

✓ Material Evaluation
✓ Welding Parameter Testing
✓ Electrode Design
✓ Pressure Optimization
✓ Sample Welding Verification
✓ Production Process Support
Applications
Copper Busbar Manufacturing
Copper busbars, power distribution components and electrical conductors for switchgear and power systems.
EV Battery Connection
Battery copper connectors, flexible copper joints and current carrying components for electric vehicles.
Energy Storage System
Battery modules, high current terminals and power connection parts for energy storage applications.
Electrical Equipment
Switchgear components, transformer connections and power terminals for industrial electrical systems.
Machine Advantages
FeatureBenefit
Stable Hydraulic Pressure ControlConsistent welding force improves repeatability in production
High Conductivity Copper ConnectionExcellent electrical performance for high-current applications
Suitable For Copper Sheet And BusbarCovers copper sheets, strips and busbar components of various sizes
Long-Life Electrode SystemTungsten or graphite electrodes for extended service life
Technical Specifications
ParameterSpecification
TechnologyHydraulic Diffusion Welding
OperationManual Press Type
MaterialCopper Busbar / Copper Sheet
Pressure SystemPneumatic Hydraulic
Power Range100-250KVA
CoolingWater Cooling
ElectrodeTungsten / Graphite Optional
ApplicationElectrical Connection Manufacturing
Quality Control
✓ Conductivity Measurement
✓ Bond Strength Testing
✓ Visual Inspection
✓ Cross-Section Analysis
✓ Parameter Documentation
Frequently Asked Questions
Q1: What products can this copper busbar welding machine produce?
It is designed for copper busbars, copper sheets, flexible connectors and high-current electrical components.
Q2: Why use diffusion welding for copper connections?
Diffusion welding provides stable electrical conductivity, low deformation and reliable bonding quality for copper components.
Q3: Can this machine weld thick copper materials?
Yes. Different configurations are available according to copper thickness, welding area and production requirements.
Q4: Can Xinwei test customer samples?
Yes. Xinwei provides sample testing and welding parameter recommendations before production.
Get Your Copper Busbar Welding Solution
Send us your product drawing, copper thickness, welding area and production requirement. Our engineers will recommend the suitable welding configuration.
ISO 9001 / CE / RoHS Certified | 18,000 m2 Manufacturing Facility | 30+ Countries Served
Product Images

Buy Manual Hydraulic Diffusion Welding Machine for Copper Busbar Connection at wholesale prices
Send your message to this supplier
 
*From:
*To: Chengdu Xinwei Welding Technology Co., Ltd.
*Subject:
*Message:
Characters Remaining: (0/3000)
 
Inquiry Cart 0