Industrial Precision Spliced Gear Ring / Spliced Ring Gear

Product Name: Industrial Precision Spliced Gear Ring / Spliced Ring Gear

Core Introduction

Our spliced gear ring is a customized large-diameter transmission part designed to solve the limitations of integral gear rings, such as difficult integral casting, inconvenient long-distance transportation, high installation difficulty and high mold cost. Adopting professional segmented splicing technology, it realizes high-precision assembly of split structures, effectively overcoming the size restrictions of traditional integral gear rings, and is the preferred core component for large rotary automation equipment, heavy machinery and precision transmission systems.

All products adopt strict material selection and precision machining process, with uniform tooth profile, stable zero-backlash transmission, low operation noise and strong load-bearing capacity. The splicing interface is precisely calibrated to ensure overall roundness and assembly accuracy, no jamming during long-term operation, stable positioning and excellent durability.

Key Product Advantages

✅ Break Size Limitations: Support ultra-large diameter customization, no restriction of integral forging and casting, perfectly solve the problem that super-large gear rings cannot be transported and installed integrally.

✅ High Precision & Zero Backlash: Precision tooth processing and seamless splicing calibration, multiple tooth surface contact during operation, eliminate transmission gap, ensure accurate positioning and repeat operation precision.

✅ Stable & Durable: High-strength alloy steel material, overall heat treatment, high hardness, wear resistance and impact resistance, effectively reduce later maintenance cost and extend service life.

✅ Cost-Effective & Flexible: Segmented production reduces production and transportation costs compared with integral large gear rings; support non-standard customization of size, modulus and hardness to meet diverse equipment needs.

✅ Easy Installation & Maintenance: Split structure, lightweight single piece, convenient on-site assembly, disassembly and replacement, greatly saving construction and maintenance time.

Application Scenarios

Widely used in semiconductor automation equipment, aerospace precision machinery, medical pharmaceutical equipment, new energy lithium battery production lines, heavy engineering machinery, rotary processing equipment, intelligent logistics transmission and other high-precision and heavy-load industrial fields.

Factory Strength & Service

We are a professional manufacturer focusing on precision transmission parts, with complete production equipment and mature splicing process technology. We provide one-stop services including drawing design, sample customization, batch production and global after-sales support. All products comply with international industrial standards, support third-party testing, and provide reliable OEM/ODM customized solutions for global industrial customers.

Products reference:

Custom properties

Process procedure:

Forging process flow quality control:

1. Raw material steel ingot into warehouse(test the chemical content)
2. Cutting→ Heating(Furnace temperture test)
3. Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)
4. Machining→ Inspection(UT,MT,Visal diamention, hardness)
5. QT→ Inspection(UT, mechanical properties, hardness, grain size)
6. Finish machining→ Inspection (dimension)
7. Packing and Marking(steel stamp, mark)→ Storage Shipment

Commerce clause

Advantage

1. High-precision dimensional tolerance;
2. Excellent mechanical properties;
3. Produce different dimension based on customer’s requirements;
4. Advanced manufacture equipments and inspection devices;
5. Excellent technical personality;
6. Control the production procedure strictly;
7. Pay attention on the package protection;
8. Quality full service.

1. High Precision Spliced Gear Ring, Zero Backlash, Large Diameter Customizable, Stable Transmission for Industrial Automation.

2. No Size Limit, No Integral Casting Trouble. Spliced Gear Ring Solves Large-Size Gear Installation & Transportation Problems.

3. Durable Spliced Gear Ring, Strict Tolerance Control, Low Noise & High Load, Ideal for Rotary Equipment.

4. Professional Industrial Spliced Gear Ring Manufacturer, OEM & ODM Available, Global Fast Delivery.

5. Heavy-Duty Spliced Gear Ring, Wear-Resistant & High Hardness, Long Service Life for Mechanical Transmission.

6. Precision Spliced Ring Gear for Semiconductor, Aerospace, Medical & New Energy Automation Equipment.

   Jiangsu Huixuan New Energy Equipment Co., Ltd.

Company Profile

       Jiangsu Huixuan New Energy Equipment Co., Ltd. was established in June, 2016, is one of the forging manufacturer especially for the forging export. We located in Jiangsu Province of mid-east of China with good location for abundant sea transportation and just 90km to Shanghai airport. We have five professional plants: free-die forging, ring rolling, rough machining, heat treatment and finish machining. Our annual production capacity is 80,000 tons for various of free-die forgings, ring rollings and formed forgings.

      We have advanced supporting facilities, such as each of 10000t&3500t free-die forging hydraulic oil presses, each of 8T,5T,3T hammer,each of Ф9000mm and Ф5000mm ring rolling machine, one set of in-and-out material machine, 3 forging operators with the capacity of 150tons, 50tons and 20tons, various lifting vehicles, natural gas furnaces, chamber furnaces, sawing machines, drilling machines, heavy horizontal&vertical lathers, CNC machines, plane milling and boring machines, deep holeboring machines etc., totally more than 200 sets. All of these machines ensure to provide the coordinated process service from rough to finish machining. our customers are around the world,thanks to good company location we are able to provide fast ocean,air and railway transportation, achieved any location,any time,any problems quick response service.

     Our principle is Quality is First. Each quality key ponits from raw material to finish machining , packing and shipment will have the inspector to control the production quality management and ensure the 98% products percent of pass. And our execute standard can meet the international general standard, such as JB/GB/EN/DIN/JIS/ASME/ASTM/ISO. We are the training base of China Forging Association and after we set up our Jiangsu Huixuan Technology Research Center, spectrometer lab, mechanical properties test lab, metallographic lab and NDT lab. There are direct reading spectrometer, carbon and sulfur analyzer, 300KN electronic testing machine, 600KN hydraulic testing machine, impact testing machine, metalloscope, oxygen nitrogen and hydrogen analyzer and so on, and can implement the NDT test such as UT, MT, PT and so on to ensure the product quality.

    We can provide the forging with weight from 0.5t to 150t, and our main products are megawatt wind power main shafts, hydropower and thermal power rotors, power station auxiliary equipment spare parts, ship forgings for power of bent exle or propulsion of shafting, kinds of mining machinery forgings, step shafts, large gear rings, offshore oil and gas engineer forgings, oil forgings, special pressure vessel forgings and some others that can be used in kinds of heavy industry equipments field.

    We are qualified by the classifications such as ABS, CCS, BV, LR, DNV, GL, KR, NK, RINA and got the approval certifications. Beside that, we also have PED pressure equipment production license of TUV and "special equipment manufacturing license". We also gain some honors such as " Jiangsu Province High-tech and New Enterprise"," Jiangsu Province Private Technology Enterprise", and" China Top 10 Wind Power Main Shafts Manufacturing Enterprise "," National Quality Management Best Award of Excellence "," Jiangsu Province Excellent Private Enterprise "," Jiangsu High Quality Products ", " Jiangsu Fareast International AAA Credit Rating Enterprise".

     We invite the domestic and foreign merchants to cooperate sincerely and seek the common development, to create the brilliant together! !