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High Precision 6Layer 1000L Automatic Extrusion Blow Moulding Machine Professional

Professional 6-Layer 1000L High-Precision Industrial Auto Blow Molding Machine

Product Introduction

Identified as the SKJ 1000L Fully Automatic Plastic Blow Molding Machine (Model: XHD1000L Six-Layer), this piece of equipment is a high-performance multi-layer plastic forming machine engineered for industrial applications. It is equipped with an IKV-designed screw that ensures highly efficient plastic melt plastification and uniform material mixing for consistent production quality.

Integrated with premium core components like the Moog 100-point parison wall thickness control system, PLC control module, Taiwan Yuken hydraulic components, Japan Sumitomo oil pumps and Italian Phase servo system, this blow molding machine achieves precise and reliable molding parameter regulation throughout the production process.

Featuring full automation in its operational design, the machine delivers intuitive and easy operation: it only needs 2 female operators for standalone operation, and the entire associated production line requires a total of just 3 to 4 personnel for full-scale running.

When compared with rotational molding machines, it presents distinct competitive strengths including a higher production output, 25%-35% savings in raw material consumption, and enhanced impact resistance of the finished products. This industrial blow molding machine is also certified with CE and ISO9001:2008, meeting international quality and safety standards.

Tabular Parameters

Operating Condition Parameters

Item	Specific Requirements
Working Environment	Indoor workshop use with good ventilation; bridge crane height ≥ 9m; plant foundation concrete ≥ 18cm; away from magnetic fields; humidity ≤ 90%; indoor temperature 0-45℃
Power Source	3-phase 4 wires 50Hz, 380V-415V
Cooling Water	Water temperature ≤ 20℃; water pressure ≥ 0.3Mpa; water consumption 50T/H
Air Source	Air source pressure 0.8Mpa; air pressure for product forming 0.2-0.4Mpa
Raw Material	High Density Polyethylene (HDPE/HMW-HDPE)

(2) Equipment Overview Parameters

No.	Item	Specific Parameters
1	Extruder	80/65/65/65/65/80
2	Machine Die Head	50L six layers accumulator type die head (bigger than other factories)
3	Clamping Unit	3 pieces type clamping unit with 2 pull bars
4	Machine Frame	Machine frame with elevator
5	Material Loader	Three Spring feeding machine
6	Blow Unit	Multifunction blow seat
7	Robot	Adjustable robot
8	Hydraulic System	Delta servo main hydraulic unit and Wall thickness control small hydraulic unit
9	Pneumatic System	Xinhengda pneumatic control system
10	Electric System	PLC electric system
11	Power	Total load 354.5 kw, average consumption 210 kw
12	Machine Dimension (L×W×H)	7×8×6.5 (unit: meter)
13	Machine Weight	50 TON
14	Product Range	200-1000L Horizontal Tank and 1200L Vertical Tank
15	Melting Capacity	350 KGS/Hour
16	Product Layers	1 to 6

(3) Detailed Parameters of Core Components

1. Extruder Parameters

Category	Item	Specific Parameters
Screw and Barrel	Screw Diameter/L/D/Material	80/65/65/65/65/80; 30:1; 38CrMoAl (both screw and barrel)
Driving Motors and Inverter	Motor Brand/Power/Inverter	HT HILECTRO; 45KW/30KW/30KW/30KW/30KW/45KW; DELTA SERVO CONTROL
Gear Box	Brand/Hard Surface Hardness/Water Cooling	JIANGYIN GEAR; 250/200/200/200/200/250; Separated heat exchanger
Temperature Control	Heaters/Heating Zone/Heating Power/Cooling System	Cast aluminum heating ring (cost twice that of ceramic); 26; 48KW; Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

2. Machine Die Head Parameters

Category	Item	Specific Parameters
Accumulator	Style/Volume/Material	Four layers accumulator; 50L/38KG; 38CrMoAl & 45# steel
Material Pushing and Thickness Control Cylinder	Model/Working Pressure/Working Temperature/Oil Temperature Control	2-in-1 cylinder; ≤16 mpa; ≤70°C; Water-cooled plate to reduce cylinder temperature
Die Pin and Core Pin	Material/Size	45# steel; Matching products
Temperature Control	Heaters Style/Power	High efficient ceramic heating ring; 90KW

3. Clamping Unit Parameters

Category	Item	Specific Parameters
Unit Style	-	3 pieces type clamping unit with 2 pull bars
Clamping Board	Board Type/Platen Size/Daylight Between Platens/Material	Multi-row screw template; H1700×W1500; 800-2400MM; 45# steel & A3 steel
Clamping Cylinder	Working Pressure/Clamping Force	≤21mpa; 1000KN
Mould Changing Unit	Driving Type/Moving Distance	Hydraulic; 1600

4. Key System Configuration Parameters

System Name	Core Parameters
Hydraulic System	Stack-up servo hydraulic station (energy saving >40%); Oil tank size 1000L; Water cooling; Pump & Valve: Yuken Taiwan; Wall thickness control: Servo valve control, Motor:
Pneumatic System	Separate Pneumatic Station; Pneumatic Valve: SNTC & AIRTAC; Valves centrally arranged for easy maintenance
Electric Control System	PLC + Touch Screen; Multi-language interface (Chinese, English + Customer's local language); Peak Shifting and Progressive Heating Method; SSR (AC contactor for high-temperature areas)
Feeding System	Spring model feeding unit (applicable to various materials, no filter needed); Power: 4KW×6
Blow Seat	Five functions: air blowing/exhausting, sealing, stretching, lifting (stroke 500MM), horizontal adjustment
Robot	Four functions: forward/backward, clamping/unclamping, cooling, height adjustment

Product Functions

1. Raw Material Processing Equipped with an IKV-designed screw that enables high-efficiency melt plastification and uniform material mixing, with a rated melting capacity reaching 350 KGS/Hour for continuous production efficiency.

2. Precision Molding Control Adopted a Moog 100-point parison wall thickness control unit to ensure consistent parison wall thickness and wide-range adjustability of tank weight; a PLC control system is integrated to realize accurate regulation of core processing parameters including temperature and pressure.

3. Fully Automated Production Line Integrates full-automatic feeding, mold clamping, blow molding and mold locking functions for unmanned inter-process operation; only 2 female operators are required for on-site machine operation, and the entire production line needs a total of just 3-4 working staff for full operation.

4. Flexible Production Adaptability Supports the manufacturing of 1 to 6 layer plastic products, applicable for producing 200-1000L horizontal storage tanks and 1200L vertical storage tanks; a hydraulic mold changing mechanism is configured for quick and convenient mold replacement to switch production specifications.

5. Comprehensive Auxiliary Support Features intelligent temperature control with peak shifting and progressive heating modes, multi-group cooling systems, and full-set safety protection devices including protective enclosures and safety guardrails; the blow seat and robotic component support multi-directional position adjustment to match the production requirements of different product specifications.

Product Advantages

1. Energy Efficiency Adopted a variable frequency control motor system paired with a servo hydraulic system, delivering a low average energy consumption level and reducing power usage by more than 40% compared with traditional equipment; it also features high plasticizing efficiency, with production output notably exceeding that of rotational molding machines.

2. Raw Material Saving It cuts raw material consumption by 25%-35% when producing tanks in contrast to rotational molding processes, effectively reducing the overall production costs for manufacturing enterprises.

3. High Product Quality The finished plastic products feature uniform wall thickness and much better impact resistance than rotational molding-molded tanks; core components selected from well-known top brands ensure stable equipment operation and consistent quality of the produced goods.

4. Easy Operation Achieves fully automated operation with a low operational difficulty level; the multi-language operation interface is customized for users in different regions; the equipment’s optimized structural design also makes daily maintenance and routine upkeep simple and convenient.

5. Wide Adaptability Able to produce plastic tanks of various specifications and multi-layer structures, it is compatible with HDPE and HMW-HDPE raw materials, and can meet the storage demands of different industrial fields and application scenarios.

Product Features

1. Premium Core Components Key parts are sourced from top-tier global and domestic manufacturers, such as electrical assemblies, Moog wall thickness regulation systems, Yuken hydraulic components, Sumitomo oil pumps, and Italian Phase servo units. This high-quality component integration ensures the equipment’s dependable performance and extended operational lifespan.

2. User-Centric Structural Design A lifting framework is incorporated for hassle-free operation and maintenance; a multi-row screw template facilitates easy fixture mounting; pneumatic valves are centrally positioned for simplified upkeep; and a multi-lingual control interface meets the demands of users across different regions.

3. Energy Efficiency & Eco-Friendliness The combination of a servo system and frequency conversion control drastically reduces energy consumption; high raw material utilization rate minimizes waste generation; and a high-efficiency cooling system further curtails unnecessary energy dissipation.

4. Safety & Operational Stability Full-set protective enclosures and guardrails are fitted to ensure operational safety; multiple detection and control mechanisms ward off malfunctions like overloading and overheating. A 1-year warranty is offered, with professional engineers providing on-site installation, commissioning, and training to secure long-term stable running.

5. Powerful Customization Capability It can adjust product layers and specifications according to customer needs, with fast and simple mold replacement. AC contactors suitable for high-temperature zones are available to adapt to diverse environmental working conditions.

Production process

Application Scenarios

1.This 1000L six-layer automatic plastic blow molding machine is mainly engineered for producing 200-1000L horizontal storage tanks and 1200L vertical storage tanks. Fabricated with HDPE/HMW-HDPE materials, the finished products deliver excellent corrosion resistance and impact resistance, and are widely utilized in the following areas:

2.Industrial Liquid Storage: Containing acid-alkali solutions in the chemical field, lubricants in the machinery sector, cleaning agents in the electronics industry, and other industrial liquids.

3.Agricultural Applications: Storing agricultural irrigation water, pesticide dilutions, fertilizer blends, and other farming supplies.

4.Municipal & Civil Settings: Urban secondary water supply tanks, domestic water storage equipment in communities, schools and hospitals, as well as chemical storage tanks for sewage treatment facilities.

5.Other Fields: Raw material storage in the food industry (such as edible oils, semi-finished fruit juices), electrolyte storage in the new energy industry, and other sectors requiring high safety and stability of storage tanks.

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Categories	Extrusion Blow Molding Machine
Automatic:	Yes
Condition:	New
Plastic Processed:	PE
Blow Moulding Type:	Extrusion Blow Moulding
Machinery Test Report:	Provided
Voltage:	Customized to customer needs
Plc:	Techmation
Computerized:	Non-Computerized
Brand Name:	XINHENGDA
Model Number:	1000L 6 Layer
Place of Origin:	Shibu Industrial Park Changyi City Shandong Province China
MOQ:	1
Price:	Contact me
Payment Terms:	L/C,D/A,T/T,D/P
Supply Ability:	90+
Delivery Time:	Regular orders ship in 90 days; for customized products, please contact me for the timeline.