Automatic Weighing Machine for Melamine Industry Precision Batching
System
The Automatic Weighing Machine for Melamine Industry is an
intelligent powder batching solution specifically engineered for
melamine tableware manufacturing. This advanced equipment automates
the precise measurement and distribution of melamine molding
compound (A5 grade), urea moulding powder, and other thermosetting
materials, ensuring consistent product quality and significantly
reducing material waste and labor costs.
Designed to seamlessly integrate with hydraulic melamine molding
presses (150 - 2000 tons), this automatic batching system serves as
a critical component in unmanned automated production lines for
manufacturing melamine dinnerware, including plates, bowls, cups,
trays, and custom-designed tableware.
Key Features & Technical Specifications
Precision Weighing Technology
- Weighing Accuracy: Deviation tolerance ≤±2g
- Weighing Range: 5g - 3000g per batch (adjustable for different
product specifications)
- Production Efficiency: ≤10 seconds per mold cycle (C/T)
- Equipment Load Rate: Operational uptime ≥97%
Advanced Control Systems
- Control Method: PLC intelligent control with touchscreen interface
- Programming: Parameter modification on touch screen for easy
operation
- Communication Interface: Supports RS232/485 protocol
- Motion Resolution: Conveying precision of 5mm
- Repeated Positioning Accuracy: ≤±0.5mm for robotic handling
Physical Specifications
| Dimensions | 1500×650×2200mm (L×W×H) / 1400×850×2400mm (alternative model) |
| Input Voltage | AC 220V 50Hz or AC 380V 50Hz |
| Maximum Power | 530W (220V) / 2.3KW (alternative configuration) |
| Air Source Pressure | 0.4 - 0.6 MPa |
| Air Consumption | 3.0 L/min |
| Hopper Capacity | 25 - 40KG (single bag loading) |
| Machine Weight | 200 - 280KG |
Core Advantages for Melamine Manufacturers
Unmatched Weighing Precision
Utilizing world-renowned load cell sensors and
electronic-mechanical dual-induction weighing systems, the machine
eliminates human error in powder measurement. This ensures every
melamine product receives identical material dosage, preventing
defects such as short shots, flash formation, or density
inconsistencies in final tableware products.
Significant Cost Reduction
- Material Savings: Reduces melamine powder waste by 15-30% compared
to manual weighing
- Labor Optimization: Eliminates 1-2 operators per production line
- Efficiency Gains: Increases overall production efficiency by 30%+
through continuous operation
Flexible Configuration Options
- Adjustable Discharge Methods: Multiple blanking options available
(39mm or 50mm interchangeable discharge openings)
- Variable Lift Table: Height adjustment capability (±10cm) for
ergonomic integration
- Data Management: Electronic metering with counting, shortage alarm,
cumulative recording, and data upload capabilities
Seamless Production Line Integration
Perfectly matches with automatic melamine molding machines,
grinding/polishing equipment, and robotic handling systems to
create fully automated manufacturing cells. Compatible with
single-color and double-color melamine tableware production
processes.
Applications in Melamine Industry
Primary Applications
- Melamine Dinnerware: Plates, bowls, cups, mugs, saucers
- Serving Items: Trays, serving platters, compartment trays
- Specialty Products: Custom-shaped tableware with decals and gold
rim designs
- Hotel & Restaurant Ware: Heavy-duty commercial-grade melamine
crockery
Compatible Materials
- A5 Melamine Molding Compound (Food grade, premium quality)
- A1 Urea-Formaldehyde Powder (Electric jade powder)
- LG Glazing Powder (Surface finishing compound)
- Bakelite & Phenolic Resins (Thermosetting materials)
Melamine Tableware Automatic Weighing & Material Batching Machine
