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XSA Series Industrial Intelligent Controllers | High-Speed Computing & Integrated Control

The XSA Series Industrial Intelligent Controllers are high-performance core components engineered for modern industrial automation scenarios, boasting high-speed computing capabilities and integrated control functions in one compact, reliable unit. Designed to streamline complex operational workflows, these controllers deliver fast data processing and seamless coordination of multiple devices, sensors, and production lines, effectively boosting system responsiveness and overall production efficiency.

Product Features

High-Speed Computing Power: Equipped with advanced processing chips to support rapid data analysis, logic operation and real-time response for complex industrial tasks.
Integrated Control Function: Combines motion control, process control and communication control in one unit, eliminating the need for additional auxiliary modules.
Wide Compatibility: Supports multiple mainstream industrial communication protocols including Modbus, Ethernet/IP, and PROFINET for seamless connection with sensors, motors, HMIs and other automation equipment.
Compact & Durable Design: Features a rugged housing with high protection level, adaptable to harsh industrial environments including high temperature, humidity and electromagnetic interference.
User-Friendly Operation: Compatible with standard programming software, supporting ladder diagram (LD), function block diagram (FBD) and other common programming languages for quick debugging and daily maintenance.

Product Advantages

Elevated Production Efficiency: High-speed computing shortens control cycle, reduces equipment response delay, and accelerates the overall operation rhythm of production lines.
Reduced Deployment Cost: Integrated control design cuts down on the need for additional module matching and complex wiring work, lowering hardware investment and installation time costs.
Enhanced System Stability: All-in-one architecture reduces communication nodes and minimizes potential failure points, ensuring continuous and reliable operation of industrial automation systems.
Flexible Scenario Adaptation: Suitable for diverse industrial fields including automotive manufacturing, 3C electronics, packaging machinery and smart logistics, meeting both small-scale equipment control and large-scale factory automation requirements.
Convenient System Expansion: Supports modular expansion function, allowing flexible upgrades according to later-stage production demand without replacing the main controller, effectively extending the service life of the equipment.

Core Technical Parameters

Parameter Category	Specific Specifications
Core Processor	High-performance x86 dual-core processor, main frequency up to 2.0GHz
Memory Configuration	DDR4 RAM: 4GB (expandable to 8GB); Program storage: 128MB; Data storage: 128MB; Power-off retention space: 5MB
Control Performance	Supports up to 32-axis synchronous control; Minimum control cycle: 1ms; Boolean instruction execution time: ≤7ns
I/O Interface	- Digital I/O: 8-channel DI (200kHz), 4-channel DO (200kHz) - Analog I/O: 4-channel AI (4-20mA/0-10V), 2-channel AO (4-20mA/0-10V) - Serial port: 1-channel RS232/RS485 (supports Modbus RTU)
Communication Protocol	- Real-time bus: EtherCAT (supports up to 128 slaves) - Ethernet: 2-channel Gigabit Ethernet (supports EtherNet/IP, OPC UA, Modbus TCP) - Optional: CANopen, PROFINET
Operating Environment	Temperature range: -30℃ ~ 65℃; Humidity range: 5% ~ 95% (non-condensing); EMC anti-interference level: Level 3
Physical Characteristics	Dimensions (L×W×H): 180mm×120mm×80mm; Installation method: DIN rail mounting; Protection level: IP20
Power Supply	Input voltage: 24VDC (±15%); Static power consumption: ≤8W; Full-load power consumption: ≤25W
Programming Standards	Complies with IEC 61131-3 standard; Supports LD, FBD, ST, SFC, CFC programming languages
Special Functions	Built-in UPS for power-off data retention; Integrated safety stop interface; Support for modular expansion

Complete Model Specifications

Model	Power Type	I/O Configuration	Core Performance	Expansion Slots	Motion Control	Communication	Overseas Certification
XSA330-W	DC24V	16DI/16DO (Transistor)	Basic CPU, 6MB memory	0	Single-axis	Ethernet, RS232/485, USB	CE
XSA330-L	DC24V	16DI/16DO (Transistor)	Basic CPU, 6MB memory	0	Single-axis	Ethernet, RS232/485, USB	CE, UL
XSA520-W	DC24V	32DI/32DO (Transistor)	Mid-range CPU, 6MB memory	2	64-axis, 4ms/32-axis	Ethernet, RS232/485, USB, EtherCAT	CE
XSA520-L	DC24V	32DI/32DO (Transistor)	Mid-range CPU, 6MB memory	2	64-axis, 4ms/32-axis	Ethernet, RS232/485, USB, EtherCAT	CE, UL
XSA530-W	DC24V	32DI/32DO (Transistor)	Mid-high CPU, 6MB memory	2	64-axis, 1ms/64-axis	Ethernet, RS232/485, USB, EtherCAT	CE
XSA530-L	DC24V	32DI/32DO (Transistor)	Mid-high CPU, 6MB memory	2	64-axis, 1ms/64-axis	Ethernet, RS232/485, USB, EtherCAT	CE, UL
XSA550-W	DC24V	32DI/32DO (Transistor)	High-end CPU, 6MB memory	2	128+-axis, 1ms/256-axis	Ethernet, RS232/485, USB, EtherCAT	CE
XSA550-L	DC24V	32DI/32DO (Transistor)	High-end CPU, 6MB memory	2	128+-axis, 1ms/256-axis	Ethernet, RS232/485, USB, EtherCAT	CE, UL, ATEX

Applicable Industries & Scenarios

Automotive Manufacturing: Ideal for core production processes of new energy vehicles and traditional fuel vehicles. In German automotive battery module assembly lines, the XSA controller integrates with robotic arms to achieve synchronized control of precise cell stacking and laser welding with 1ms minimum control cycle ensuring welding point accuracy within 0.01mm error margin.
3C Electronics Manufacturing: Tailored for precision manufacturing of micro-products such as smartphones and wireless earbuds. In Southeast Asian earbud production plants, the XSA controller drives multi-axis manipulators to handle the full process of earbud charging case dispensing, labeling, and inspection.
Food & Beverage Processing: Meets strict hygiene standards and high-speed production requirements. In Italian olive oil filling lines, the XSA controller regulates filling valve opening/closing precision and conveyor speed, adjusting filling volume in real time based on bottle weight sensor data.
Chemical Industry: Suitable for stable control in hazardous environments. In German chemical raw material plants, the XSA controller connects to explosion-proof sensors via PROFINET protocol, monitoring reactor pressure, temperature, and liquid level in real time.
Medical Device Manufacturing: Fulfills high-precision and cleanroom production demands. In U.S. syringe production lines, the XSA controller regulates injection molding machine material discharge speed and mold opening/closing rhythm, ensuring uniform wall thickness of syringe barrels.

Installation & Operation FAQs

Q1: The controller shows "communication timeout" when connecting to local factory MES systems. How to fix it?

A: This is mostly caused by mismatched communication protocols or subnet conflicts. First, confirm if the MES system uses protocols supported by XSA (e.g., OPC UA, Modbus TCP). If not, use a protocol converter. Second, check if the controller's IP address is in the same subnet as the MES server.

Q2: The controller keeps shutting down unexpectedly in Middle Eastern factories with high temperatures. Is it a quality issue?

A: Rarely a quality issue—it's usually due to improper heat dissipation or exceeding the operating temperature range. Solutions include installing the controller in a closed electrical cabinet with an industrial air conditioner and avoiding mounting it near heat sources like frequency converters or motors.

Q3: Why do the I/O modules fail to respond after installation in North American factories, even though the wiring is correct?

A: The most common reason is voltage mismatch. North American industrial equipment often uses 120VAC, but XSA's default I/O module voltage is 24VDC. Check the module's voltage selector switch and use a step-down transformer if necessary.

Q4: The controller can't pass the EMC test in European factories, leading to certification failure. What to do?

A: This issue is usually caused by unshielded wiring or improper grounding. Fixes include using shielded Ethernet cables for communication lines, separating power lines and signal lines in the electrical cabinet, and installing surge protectors on the controller's power input terminal.

Q5: How to solve the problem of program loss after power outage in South American factories with unstable power supply?

A: Solutions include enabling the controller's "automatic program save" function, connecting the controller to an external uninterruptible power supply (UPS) with at least 30 minutes of backup time, and transferring critical production data to a cloud server via MQTT protocol in real time.

Q6: The controller's touch screen (if equipped) can't be calibrated properly in humid Southeast Asian factories. What's the solution?

A: Solutions include installing a waterproof protective film on the touch screen, using a dehumidifier in the electrical cabinet to keep humidity below 60%, and recalibrating the touch screen using the "humid environment calibration" mode.

Product Certification & Quality Assurance

Compliance Certifications for Major Global Markets

EU Market: CE Certification compliant with EN 61131-2, EN 61000-6-2, and EN 61000-6-4 standards. WEEE Certification supports recycling and disposal of end-of-life products.
North American Market: UL Certification to UL 508 standards and CSA Certification for Canadian market requirements, including extreme low-temperature scenarios.
Asia-Pacific Market: CCC Certification for China, PSE Certification for Japan, and SAA Certification for Australia, suitable for heavy industry scenarios such as mining and metallurgy.
Special Industry Certifications: ATEX Explosion-Proof Certification for chemical and oil & gas industries, and FDA Registration for medical device manufacturing applications.

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Categories	PLC Programmable Logic Controllers
Model Number:	XSA330、XSA520、XSA530、XSA550
Certification:	CE 、WEEE、UL、CSA、CCC、PSE、SAA 、ATEX、FDA
Place of Origin:	China
MOQ:	1
Price:	$380- $4800
Payment Terms:	L/C,D/A,D/P,T/T,Western Union,MoneyGram
Delivery Time:	3-5workdays
Type:	Programmable Logic Controller
Warranty:	Original Manufacturer's Warranty
Pakage:	Original Pakage
Shipping Term:	International Express（DHL/FEDEX/TNT/UPS/ARAMEX）/sea Freight / Air Freight / International Special Line
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