X Ray Counter with High Accuracy and AI Algorithm for electronic parts counting

Advanced X-ray counting equipment designed for precision component counting with exceptional accuracy and user-friendly operation.

• 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
• 17" Super definition digital flat panel detector (FPD)
• Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
• Supports maximum 17" (430mm) reel or tray with moisture barrier bag
• Automatic code scanning and counting with label printing when reel is removed
• No mode switching required between single/multi reel operations
• Work order number function with counting record query and statistics
• Permanently updated AI deep learning algorithm with MES, ERP, WMS integration

The system utilizes a microfocus X-ray tube to generate radiation that penetrates SMD components on reels. A high-resolution flat panel detector captures raw images, which are processed by an industrial PC with AI deep learning for automatic counting and analysis. Results are displayed on a 24-inch LCD monitor, with full radiation shielding ensuring safe operation.

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:

• Aspect ratio analysis
• Angle measurement of each component corner
• Slope calculation between components from inside to outside
• Deformation analysis of component images from inside to outside

As component counting increases, results become progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.

Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.

Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.

Current counting performance for different reels and components is as follows, with continuous algorithm updates boosting speed and accuracy further:

Full reels, small quantities, overlapped chips, tall components, scattered chips