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Precision Thermal Controlled Extrusion Production Line For Fluoropolymer Processing

Categories Extrusion Production Line
Temperature Control: Multi-zone independent heating control
Control System: PLC intelligent automation
Applicable Materials: PTFE, FEP, PFA, other fluoropolymers
Extrusion Speed: High-speed stable operation
Productname: Extrusion Production Line Series
Extrudertype: Single screw or twin screw
Cooling System: Precision water or air cooling
Machineweight: 2000-8000 kg
Product Type: Wire insulation and polymer profiles
Dimension: Length 10-30 m, Width 1.5-3 m, Height 1.5-3 m
Place of Origin: China
Brand Name: Zhongding
MOQ: 1
Price: negotiable
Packaging Details: Different packaging methods are adopted according to different modes of transport.
Payment Terms: L/C, T/T, D/P, D/A
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Precision Thermal Controlled Extrusion Production Line For Fluoropolymer Processing

Product Description: Precision Thermal-Controlled Extrusion Production Line for Fluoropolymer Processing
The Precision Thermal-Controlled Extrusion Production Line for Fluoropolymer Processing is a high-performance manufacturing solution developed for the accurate and stable extrusion of advanced fluoropolymer materials. This Extrusion Production Line is specifically engineered to meet the demanding thermal requirements of fluoropolymers, which require precise temperature stability during processing. Equipped with an intelligent PLC control system and multi-zone temperature management, the line delivers consistent extrusion quality, uniform wall thickness, and reliable long-term operation for industrial manufacturers.

Application
Designed for extrusion of advanced fluoropolymer materials including:
  • FEP (Polyfluoroethylene Propylene, F46)
  • FPA (Oxidized Alkoxyethylene Resin)
  • ETFE (F40)

Equipment Configuration
  • Screw Barrel: Constructed from GH113 steel (equivalent to US GDA material) for superior corrosion and high-temperature resistance
  • Machine Head: Special auto-centering or adjustable head manufactured from 38CrMoAIA alloy steel
  • Heating System: High-temperature resistant copper alloy heaters for precise thermal control
  • Quality Control: Integrated outer diameter detection feedback system for real-time monitoring of diameter and concentricity
  • Electronic Control: Advanced imported frequency converters and PLC touch screen control interface

Technical Specifications
Machine ModelPay-off TypeScrew DiameterScrew L/D RatioExtrusion CapacityMainframe PowerTemperature ControlWire Spec
ZD-35Active / Passiveφ30 mm25:115 kg/h7.5 kW6 zonesφ0.1-3.0 mm
ZD-45Active / Passiveφ45 mm25:125 kg/h11 kW6 zonesφ0.2-6.0 mm
ZD-65Active / Passiveφ65 mm26:160 kg/h30 kW7 zonesφ3.0-28 mm
ZD-90Active / Passiveφ90 mm26:1150 kg/h75 kW9 zonesφ5.0-42 mm
Finished Cable DiameterCooling SystemAccumulator TypeCapstan PowerTake-up TypeElectrical Control
φ0.3-4.0 mmSingle/Double U typeInclined/Horizontal2.2 kWDouble-axis axle-mounted/bundleFrequency + PLC control (optional)
φ0.4-8.0 mmSingle/Double U typeHorizontal4 kWDouble-axis axle-mounted/bundleFrequency + PLC control (optional)
φ4.0-32 mmSingle/Double U typeHorizontal4 kWDouble-axis axle-mounted/bundleFrequency + PLC control (optional)
φ8.0-50 mmSingle/Double U typeHorizontal7.5 kWShaftless double bobbin bondingFrequency + PLC control (optional)

Advantages
  1. Precision Thermal Management: Multi-zone temperature control ensures optimal processing conditions for fluoropolymer materials.

  2. PLC Intelligent Control: Provides real-time monitoring, stable operation, and repeatable production quality.

  3. High-Temperature Capability: Designed for continuous processing of materials requiring extreme thermal resistance.

  4. Stable Continuous Production: Optimized mechanical structure ensures smooth material flow and minimal downtime.

  5. Global Manufacturing Compatibility: Designed to meet international industrial standards and diverse application requirements.

The Precision Thermal-Controlled Extrusion Production Line combines advanced temperature control, intelligent automation, and durable industrial design to provide superior performance for high-value polymer processing. Its flexibility allows manufacturers to adapt the Extrusion Production Line to different product specifications while maintaining consistent quality and high productivity.


Target Markets
  1. Precision Thermal Management: Multi-zone temperature control ensures optimal processing conditions for fluoropolymer materials.

  2. PLC Intelligent Control: Provides real-time monitoring, stable operation, and repeatable production quality.

  3. High-Temperature Capability: Designed for continuous processing of materials requiring extreme thermal resistance.

  4. Stable Continuous Production: Optimized mechanical structure ensures smooth material flow and minimal downtime.

  5. Global Manufacturing Compatibility: Designed to meet international industrial standards and diverse application requirements.

The Precision Thermal-Controlled Extrusion Production Line combines advanced temperature control, intelligent automation, and durable industrial design to provide superior performance for high-value polymer processing. Its flexibility allows manufacturers to adapt the Extrusion Production Line to different product specifications while maintaining consistent quality and high productivity.

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