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5V 20A 256chs Lithium Cell Testing Machine Battery Capacity Tester

Categories Lithium Cell Grading Machine
Warranty: 1 Year Warranty with Lifetime Support
After-sales Service: 24/7 Technical Support
Number of Channels: 256 Channels
Voltage Measurement Range: DC 0~5V
Voltage Accuracy: ±(0.5‰ reading+0.5‰ full scale), resolution 1mV
Current Range: Charging & Discharging DC 200mA~20A
Current Accuracy: ±(0.5‰ reading+0.5‰ full scale), resolution 1mA
Compatible Battery: Diameter range: 32-60mm, length range: 90-165mm
Brand Name: ACEY
Model Number: ACEY-BCT520-256H-3260
Certification: CE
Place of Origin: China
MOQ: 1 Set
Price: USD 3980~19960/Set
Payment Terms: T/T,PayPal,L/C,Western Union
Supply Ability: 200 Sets/Month
Delivery Time: 7~35 Days
Packaging Details: Plywood Case
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5V 20A 256chs Lithium Cell Testing Machine Battery Capacity Tester

5V 20A 256 Channels Energy-saving Lithium Cell Testing Machine For Battery Diameter Range 32-60MM


Product Description

ACEY-BCT520-256H-3260 lithium cell testing machine is specially designed for efficient testing, grading, and analysis of cylindrical lithium-ion cells with diameters range from 32 to 60 mm and length range from 90 to 165 mm. Equipped with 256 independent test channels, each battery can be charged and discharged individually, allowing precise control and accurate measurement of voltage, capacity, and other key parameters.


Equipment Structure

  • Independent CPU control with dual keyboards for convenient front and rear operation, enabling centralized cabinet management.
  • Four-door cabinet design with 8 rows per door and 8 cells per row, providing a total of 256 independent channels for high-throughput testing.
  • Precise constant current / constant voltage modules on each channel for reliable charge and discharge control.
  • Bidirectional AC/DC inverter modules allow discharged energy to be fed back to the grid, maximizing energy efficiency.
  • Flat-head fixtures with large tray design, featuring easy manual clamp operation for flexible and safe battery handling.

System Working Process

The system is controlled and monitored via a computer, which sends commands and collects data. Manual operation is also possible through the keyboard, allowing real-time display of parameters and system status. The constant current board is controlled by the CPU, providing both constant current and constant voltage functions.


During charging, the bidirectional power supply converts AC power into 14V DC, and the constant current board regulates and monitors the battery charging process. During discharging, the process is reversed: the constant current board first raises the battery voltage to 15V, then the bidirectional power supply converts the DC back to AC and feeds it directly into the factory’s AC distribution network, achieving energy feedback from the battery discharge.


Main Technical Parameter

Number of equipment channelsThe whole machine has 256chs
External dimensionLength 1684* width 1091* height 1640
Case colorStandard gray / black (customizable)
Clamp typeFlat head clamp (optional with crocodile clamp)
Clamp spring37MM
Support battery specificationsDiameter range: 32-60MM, length range: 90-165MM
Channel control modeEach channel can be started, stopped, suspended, continued and protected independently.
Each channel has independent constant voltage and current. Hardware control circuit
The accuracy of charging current and discharging current of each channel can be calibrated automatically by software
Working power supplyThree phase five wire AC380V10%, 50Hz
Power factor≥0.99
AC current distortion rate≤2%
efficiency of the whole machineCharge 80%, discharge 70%
Power consumption work≤ 30KW
Equipment failure rate<1%
Work environmentTemperature -10~40°C. Relative humidity 80%
Heat dissipation modeNatural wind in, upward exhaust
Voltage measurement rangeDC 0~5V
Battery voltage rangeCharge DC 0~4.5V; discharge DC 4.5~2V
Constant voltage rangeDC 2~4.5V
Voltage accuracy±(0.05% reading + 0.05% full), resolution ratio 1mV
Voltage stability≤(±1mV)
Current rangeCharge DC 100mA10A; Discharge DC 200mA~20A
Current accuracy±(0.05% reading + 0.05% full), resolution ratio 1mV
Current stability≤(±1mA)
Control modeComputer control, can control the whole cabinet with scanning function
Communication mode485s port communication (port rate 57600)/ TCP
Process settingsUp to 32 steps and 256 cycles can be set
Charging modeConstant current; constant pressure; constant current & pressure
Charging cut-off conditionsVoltage, current, time, capacity
Discharge modePermanent flow, constant power, constant resistance
Discharging cut-off conditionsVoltage, time, and capacity
Protection functionOvervoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery
Time frame0~3000 min / step in min
Time accuracy≤±0.1%
Sampling inspection cycle1s-60s optional
Battery sortingDivide according to capacity, time, open-circuit voltage, discharge platform, etc.
Data processingCan record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file
Basic function of software1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation;
2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods;
3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need.
4. Support capacity sorting, and grade the battery sorting;
5. Support the qualified judgment after the test, and judge the pass / ng results according to the specified cycle capacity, voltage, time and other information;
6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test;
7. Support channel parallel (according to equipment);
8. Support unit conversion;
9. Support database server background storage or MES docking;
10. Software offline protection;

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