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5V 30A Prismatic Battery Grading Machine Lithium Li Ion Analyzer

Categories Lithium Cell Grading Machine
Brand Name: ACEY
Model Number: ACEY-BCT530-128P
Certification: CE
Place of Origin: China
MOQ: 1 Set
Price: USD 6600~14980/Set
Payment Terms: T/T,PayPal,L/C,Western Union,MoneyGram
Supply Ability: 200 Sets/Month
Delivery Time: 7~35 Days
Packaging Details: Plywood Case
Warranty: 1 Year Warranty with Lifetime Support
After-sales Service: 24/7 Technical Support
Number of Channels: 128 Channels
Voltage Measurement Range: DC 0~5V
Voltage Accuracy: ±(0.5‰ reading+0.5‰ full scale), resolution 1mV
Current Range: Charging & Discharging DC 30mA~30A
Current Accuracy: ±(0.5‰ reading+0.5‰ full scale), resolution 1mA
Compatible Battery: Prismatic Cell
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5V 30A Prismatic Battery Grading Machine Lithium Li Ion Analyzer

5V 30A 128 Channels Energy-feedback Prismatic Lithium Ion Cell Grading Machine


Product Description

ACEY-BCT530-128P lithium cell grading machine is developed for the formation and capacity testing stages of prismatic lithium battery production. The system measures critical parameters such as cell voltage, capacity, and charge–discharge behavior, helping manufacturers ensure stable performance and consistent quality before module and pack assembly.


The equipment is compatible with a wide range of prismatic lithium-ion cells, supporting cell lengths from 80 to 300 mm, thicknesses from 15 to 75 mm, and heights from 80 to 230 mm. The adjustable fixture design also accommodates tab center distances from 50 to 250 mm, allowing flexible adaptation to different cell specifications.


An integrated energy feedback system returns discharge energy to the power grid, effectively reducing electricity consumption and operating costs while minimizing heat generation. This makes the cabinet suitable for long-term, high-current production testing environments.


The equipment is widely used in battery cell factories and pack assembly lines for capacity grading and quality control of prismatic lithium batteries applied in energy storage systems, electric vehicles, and industrial power applications.


Equipment Workflow

The equipment operates under computer-based centralized control, responsible for process scheduling, command transmission, and data acquisition. A local keypad interface is provided for manual operation, allowing direct parameter configuration and real-time display of operating status.


The constant current/constant voltage (CC/CV) control board functions under CPU coordination and delivers precise current and voltage regulation for each channel. During the charging process, the bidirectional AC/DC power module converts grid AC power into 14 V DC, which is then regulated by the CC/CV board to achieve accurate charging control and parameter monitoring.


During discharge, the system operates in reverse. The CC/CV board first boosts the battery output to 15 V DC, after which the bidirectional power module converts the DC energy back into AC power and injects it directly into the factory AC distribution system. This architecture enables high-efficiency energy regeneration, effectively reducing power loss and improving overall system energy utilization.


Main Technical Parameter

Equipment structure
Number of Device Channels128 channels of the whole machine
External dimensionLength 1880* width 1170* height 1843mm
Chassis ColorStandard gray/gray black (customizable)
Fixture formPower battery probe clamp (alligator clips optional)
Clamp spacing84mm
Supported battery specificationsBattery length: 80–300 mm
Battery width: 15–75 mm
Battery height: 80–230 mm
Tab center distance: 50–250 mm
Channel Control ModeEach battery has an independent constant current and voltage source, which is stable and shock free. Capable of starting, stopping, pausing, continuing, and protecting
Each channel has an independent constant voltage, constant current hardware control circuit
Each channel charging current, discharge current accuracy can be automatically calibrated by software
Working power supplyThree-phase 5 wire system AC380V ± 10%,50HZ
power factor0.99 @ 220VAC, full load, grid THDu ≤ 2%
current harmonic<5% @ 220VAC, full load, grid THDu ≤ 2%
Power Department Efficiency IndexCharging ≥ 80%, discharging ≥ 70%
Working power consumption≤ 22.6KW
equipment failure rate<1%
Heat dissipation modeNatural air intake, upward exhaust
Power component protection functionGrid voltage overrun protection
Power grid frequency overrun protection
Channel Parameters
Voltage measurement rangeDC 0~5V
Battery voltage rangeCharge DC 0~4.5V; Discharge DC 4.5~2V
Constant voltage rangeDC 2~4.5V
Voltage accuracy±(0.5 ‰ reading +0.5 ‰ full degree)
Voltage control resolution0.1mV
Voltage sampling resolution0.1mV
Current rangeCharge DC 60mA ~ 30A; Discharge DC 60mA ~ 30A
Current accuracy±(0.5 ‰ reading +0.5 ‰ full degree)
Current control resolution1mA
Current Sampling Resolution0.1mA
Current rise time (90% load)≤ 50MS
Channel startup time (90% load)≤ 50MS
Software function
Control modeComputer-controlled equipment work, full cabinet control, with scanning system
Communication mode485 serial port communication (baud rate 57600 )/ TCP communication
Process SettingsUp to 32 steps and 256 cycles can be set
Charging modeConstant current, constant voltage, constant current and constant voltage
Charging stop conditionsVoltage, current, time, capacity
Discharge modeConstant current, constant power, constant resistance
Discharge end conditionsVoltage, time, capacity
Protection function1. Charging overvoltage protection, charging undervoltage protection
2. Discharge overvoltage protection, discharge undervoltage protection
3. Charge and discharge voltage trend protection
4. Voltage fluctuation protection
5. Current fluctuation protection
6. Battery reverse connection protection, hardware protection mode
7. Power tube short circuit protection
8. Channel capacity alarm protection (timeout protection)
9. Voltage sampling disconnection protection
10. Voltage Outlier Protection
11. Capacity Outlier Protection
12. Open pressure detection before the process starts, and stop opening the channel with over-limit pressure
13. Power-off protection, data breakpoint recovery
Time Range0~3000 minutes/work step, time unit is min
Time accuracy≤ ± 1 ‰
Sampling inspection cycle1S-60S optional
battery sortingSorting by (capacity, time, open circuit voltage, discharge platform, etc.)
Data processingCan record voltage, current, time, capacity and other data, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage and other data, provide data graphs and cycle diagrams;
MDB database format file

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