High Efficiency Loss Control Optimized Fine Sand Recovery System

High Efficiency Loss Control Optimized Fine Sand Recovery System

This fine sand recovery system is a highly efficient supporting equipment for sand and gravel processing and solid waste treatment. It is widely applicable to water conservancy and hydropower projects, glass manufacturing, building materials sand and gravel processing, coarse coal slime recovery in coal preparation plants, and environmental protection engineering scenarios such as mud purification. It can accurately recover fine sand materials with a particle size of ≤5mm, achieving efficient resource utilization and waste reduction.

Equipment Composition
The equipment consists of a variable-speed motor, slurry pump, hydrocyclone, ZKR linear vibrating screen, washing tank, and return box. These core components work together, integrating three core functions: cleaning, dewatering, and classification, adapting to the fine sand recovery needs of various working conditions.

Working Principle
During operation, the slurry pump transports the sand-water mixture at high pressure to the hydrocyclone. The fine sand, concentrated by centrifugal classification in the hydrocyclone, is then transported from the sand discharge nozzle to the linear vibrating screen for dewatering, achieving efficient separation of fine particles from water. A small amount of unseparated fine sand and mud flows back to the washing tank through the return box for reprocessing. When the liquid level in the washing tank exceeds the limit, the excess slurry is discharged orderly through the outlet. The material recovered by the linear vibrating screen has a weight concentration of 70%-85%. The fineness modulus can be flexibly adjusted by regulating the pump speed, changing the slurry concentration, controlling the overflow water volume, and replacing the sand discharge nozzle, meeting the recovery requirements of different specifications of fine sand.

Core Advantages
High-Efficiency Loss Control, Optimized Sand Quality: Traditional spiral sand washing machines easily cause a large amount of fine sand loss. This system can strictly control the fine sand loss to within 5-10%, significantly reducing the stone powder content in the tailings water, perfectly solving the industry problem of high fineness modulus and low stone powder content in finished sand of artificial aggregate processing systems, and improving the overall quality of the finished sand.

Wear-Resistant and Durable, Stable Operation: The vibrating screen surface is made of polyurethane material, which has a longer service life and anti-clogging properties compared to traditional screens, reducing the frequency of downtime for cleaning; the inside of the hydrocyclone is lined with a polyurethane protective layer, effectively improving the overall wear resistance and service life of the equipment, and can stably complete core processes such as slurry concentration and liquid clarification. High recovery rate and cost-effectiveness: Up to 85% of fine particulate matter in the total emissions can be recovered, offering significant technical and economic advantages in resource recycling and utilization, helping enterprises reduce raw material losses and improve economic efficiency.

Cost reduction and efficiency improvement, reduced maintenance: The full recovery of fine materials significantly reduces the processing load of sedimentation tanks, lowering daily cleaning costs and maintenance investment; at the same time, it reduces the natural drying time of fine materials, allowing them to be directly transported and supplied to the market after recovery, accelerating material turnover efficiency.
Customized design and strong adaptability: Exclusive configuration solutions can be tailored to the customer's actual production needs, working conditions, and material characteristics, flexibly adapting to the production and processing needs of different scales and fields.

Product parameters of Ore Dressing Equipment

Product Display of Ore Dressing Equipment

Ore Dressing Equipment

FQA

Q: Why we believe in luoyang zhongtai industries co., ltd:

A: 1. More than 30 years experience.

2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.

3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time :

A: Parts lead time 1-2months, machines 2-3months.

Q:Payment terms :

A: Accept payment type: T/T, L/C, Western union,Cash. 30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?

A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?

A: We can supply technical guide for machines running test and parts maintenance if end user needs.

Luoyang Zhongtai Industries Co., Ltd. The company was founded in 1981 and finished joint stock reform in 2005. There are eight subsidiaries and it's an independent legal entity with the qualifications of operating import & export trade.

With a garden-like industrial park and modern standard plant covering 80,000 square meters, ZTIC possesses advanced equipments, technologies and detecting methods. After more than 30 years development, the company has developed into a collectivized one with product designing, manufacture, installation and technical services as a whole. The products comprise all the equipments used in mining, cement, metallurgy, construction as well as the related accessories with high power reducer and large-sized castings & forgings, etc.

ZTIC has acquired ISO 9001:2008 Certification of conformity of Management System Certification, Mine Product Safety Authentication, Recognition for BV Mode Ⅱ Survey Scheme in France, Mining Electrical Equipment KY Certification, etc.
The company has also acquired "Fully Quality Management Achievement Award", "Top 50 Enterprises", "Henan Outstanding Innovative Enterprise” and “The Most Powerful Enterprises of Henan" in 2010.

Quality product performance and good reputation, our products have been exported to mnay countries and regions in the world, including: Russia, Serbia, Australia, Mongolia, Indonesia, Bangladesh and other countries, the products are subject to a great welcome and praise.