High Output Horizontal Mixing Machine with Stable Performance & Long Lifespan for Fertilizer Granulation

Horizontal Mixing Machine – High Output, Stable Performance & Long Lifespan

Product Overview

Our Horizontal Mixer is engineered specifically for the fertilizer granulation industry, delivering high-efficiency, uniform mixing of various raw materials. Designed to overcome common challenges like uneven blending and clogging, it integrates mixing and preliminary agglomeration to prepare a homogeneous mass, which is crucial for producing high-quality, consistent fertilizer granules. Suitable for both powder-to-powder and liquid-to-powder processes, it handles a wide range of materials, including organic compost, chemical powders, binders, and additives.

Key Features & Advantages

• Superior Mixing Quality: Achieves a high mixing uniformity (over 93% in performance tests) through a powerful dual-motion system. This ensures every fertilizer pellet has a consistent nutrient composition.

• High-Capacity Processing: Designed for industrial-scale productivity, with models offering large batch capacities and continuous operation options to match your production line output.

• Versatile Material Handling: Effectively mixes materials with significant differences in density or particle size, such as light organic matter and dense mineral powders, without segregation.

• Robust and Durable Construction: Built with heavy-duty materials, reinforced shafts, and wear-resistant lining or blades to withstand the abrasive nature of fertilizer raw materials.

• Integrated Process Design: Can be equipped with spray nozzles for liquid binder addition, heating/cooling jackets for temperature control, and quick-discharge valves for efficient operation.

Technical Specifications

Working Principle

The mixer creates a highly turbulent, three-dimensional movement of material inside its horizontal chamber:

1. Dual-Axis Agitation: Two shafts equipped with specially angled paddles or spiral ribbons rotate, often in opposite directions.

2. Material Movement: This action lifts, spreads, and radially throws the materials. An optional high-speed chopper blade can further break down lumps and promote liquid dispersion.

3. Homogenization: Particles continuously move in axial, radial, and circular patterns. This complex flow quickly eliminates gradients in composition, moisture, or particle size, creating a perfectly uniform mix ideal for downstream granulation.

Applications in Fertilizer Industry

This machine is a versatile core component for various fertilizer production lines:

• Raw Material Blending: Uniformly mixing base materials like ammonium chloride, phosphate rock powder, and potassium sulfate.

• Organic Fertilizer Production: Homogenizing compost, manure, straw (with shredding action), and microbial agents.

• Granulation Premix Preparation: Blending fine powders with liquid binders or slurries to form a moist agglomerate ready for disc or drum granulation.

• Coating and Additive Incorporation: Evenly distributing coatings, micronutrients, or functional additives onto fertilizer granules.

Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilizer production line with 5000 to 200000 tons per year.

Shenghong consistently helps you turn ideas into realized processes, work out material and process problems, and creat value.

The main products of our company are as follows:
 1.Organic/Compound/NPK Fertilizer Production Line
 2.Fertilizer Granulator Equipment
 3.Fermentation Equipment
 4.Mixer,Crusher,Dryer&Cooler,Packaging machine,etc.

Overseas Cases

Tanzania Project                         Kenya Project                                Mexican Project                           Paraguay Project

   Indian Project                           Vietnam Project                             Nigerian Project                            Ecuador Project