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Custom Grading Ring Metal Fabrication for Power Insulation Systems

Categories Custom Metal Fabrication
Supply Ability: 3000 units/month
Materials: stainless steel, aluminium, etc.
Structure Type: double-ring tubular structure
Packaging Details: bubble wrap + cardboard box
Mounting Method: clamp bolt connection
Place of Origin: china
Function: uniform electric field distribution
Delivery Time: within 30 working days
Structure: annular pipe
MOQ: 50 pieces
Name: custom annular grading ring
Process: laser cutting, bending, etc.
Features: Uniform electric field regulation
Brand Name: custom
Fabrication Services: OEM/ODM custom metal fabrication
Connection Method: fixed with support brackets
Payment Terms: T/T
Surface Treatment: wire drawing, polishing, etc.
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Custom Grading Ring Metal Fabrication for Power Insulation Systems

Custom Grading Ring Metal Fabrication for Power Insulation Systems

A tubular grading ring is an electric field regulation component used in high-voltage electrical equipment. It features a continuous tubular ring structure and maintains its overall circular stability through support connectors. The product's smooth surface transitions help improve the electric field distribution around the equipment and reduce localized electric field concentration.

This structure offers excellent overall rigidity and installation stability. The ring's dimensions and support layout can be tailored to different equipment configurations, making it suitable for electrical protection and auxiliary installations in high-voltage systems.

Technical Specifications
Material TypesCarbon Steel / Stainless Steel / Aluminium / Iron, etc.
Fabrication MethodLaser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc.
Surface TreatmentWire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc.
Cutting Precision±0.1 mm (±0.004 in)
Bending Range0.3-10 mm (0.012 - 0.394 in)
Pressure Tonnage Range35T - 150T
Pipe Bending Diameter Range6-200 mm (0.236 - 7.87 in)
Acceptable Drawing FormatsPDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm)
Production SupportPrototype to Mass Production

Uses

Suitable for power engineering, power transmission and distribution facilities, and supporting systems for high-voltage equipment.

One-Stop Sheet Metal Solutions, From Concept to Production

  • Product Development Support
    We help turn product concepts into manufacturable products.
  • DFM Cost Optimization
    We reduce production costs through design and process optimization.
  • Consistent Quality Control
    We maintain consistent dimensions and quality from prototyping through mass production.
  • Multi-Process Integration
    We minimize communication overhead associated with working with multiple suppliers.
  • Flexible Production Capacity
    We accommodate both small-batch pilot production and mass production needs.
  • Dedicated Project Management
    We provide end-to-end project management and rapid communication and response.

FAQ

Q1: What is the difference between this tubular grading ring and a standard ring-shaped structure?
A1: The hollow tube is formed as a single piece, offering higher mechanical strength, a uniform profile, and stable electric field regulation.

Q2: What is the purpose of the support connectors on the grading ring?
A2: They secure the ring body to prevent deformation and ensure the proper installation clearance between the grading ring and the high-voltage equipment.

Q3: Can this grading ring be used with high-voltage equipment of different specifications?
A3: Yes, the ring diameter, tube diameter, and support structure are all adjustable to accommodate various types of high-voltage equipment.

Q4: What factors should be considered when selecting sheet metal materials?
A4: Strength, corrosion resistance, formability, the operating environment, and cost should all be taken into account to achieve optimal product performance and cost-effectiveness.

Q5: How does the bending radius affect the quality of sheet metal fabrication?
A5: A proper bending radius helps prevent material cracking, improves dimensional accuracy, and ensures consistent forming quality.

Q6: How can deformation during sheet metal welding be minimized?
A6: By optimizing weld design, controlling the welding sequence, and using specialized fixtures, welding deformation can be effectively reduced and assembly accuracy improved.

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