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5V 100A 48 Channels Lithium Cell Grading Machine Capacity Tester

Categories Lithium Cell Grading Machine
Model Number: ACEY-BCT5100-48P
After-sales Service: 24/7 Technical Support
MOQ: 1 Set
Delivery Time: 7~35 Days
External dimension: 920 mm×1252 mm×1843 mm(customized version, the size is subject to the actual model
Brand Name: ACEY
Warranty: 1 Year Warranty with Lifetime Support
Packaging Details: Plywood Case
Payment Terms: T/T,PayPal,L/C,Western Union
Battery voltage range: Charge DC 0~4.5V; discharge DC 4.5~2V
Price: USD 7460-21000/Set
Time frame: 0~3000 min / step in min
Supply Ability: 200 Sets/Month
Current range: Charge DC 200mA~100A; Discharge DC 200mA~100A
Certification: CE
Compatible Battery: Prismatic Cell
Place of Origin: China
Number of Channels: 48 Channels
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5V 100A 48 Channels Lithium Cell Grading Machine Capacity Tester

5V 100A 48 Channels Prismatic Cell Capacity Grading Machine

Product Description

ACEY-BCT5100-48P is a 48-channel battery cell testing machine designed for lithium battery formation and capacity grading. It supports independent charge and discharge control for each channel, with energy feedback during battery discharge. The machine provides high-accuracy testing, flexible process programming, battery sorting, data analysis, and MES integration for efficient battery testing and production management.

Equipment Composition

  1. Lithium battery formation and capacity grading equipment
  2. Computer with USB interface
  3. USB-to-RS485 converter and communication cable or TCP communication
  4. Battery scanning system, optional
  5. ACEY product software
  6. Constant current and constant voltage control module
  7. Bidirectional AC/DC inverter module
  8. Independent CPU and control boards
  9. Automatic clamping system

Equipment Features

  • 48 independent channels: Each channel supports independent start, stop, pause, continuation, protection, and charge/discharge settings.
  • Energy feedback: During battery discharge, electrical energy is converted and fed back to the factory AC power grid.
  • High-accuracy testing: Voltage accuracy is ±(0.05% reading + 0.05% full scale), with 1mV resolution.
  • Flexible programming: Supports up to 32 work steps and 256 cycles for programmable testing.
  • Multiple test modes: Supports constant current, constant voltage, constant current & voltage charging, and constant current, constant power, and constant resistance discharge.
  • Battery sorting: Batteries can be graded by capacity, test time, open-circuit voltage, discharge platform, and other parameters.
  • Data management: Records voltage, current, time, capacity and other data, with curve analysis and Excel, Word, MDB or text data export.
  • MES integration: Supports database storage and MES connection for production data management.
  • Safety protection: Provides overvoltage, undervoltage, overcurrent, undercurrent, overcapacity, power-off protection and breakpoint recovery.

Compatible Battery Specifications

  • Battery type: Lithium battery cells
  • Cell length: 65-300 mm
  • Cell thickness: 15-75 mm
  • Cell height: 80-320 mm
  • Terminal spacing: 50-250 mm

Main Technical Parameter

Number of equipment channels

The whole machine has 48chs

External dimension

920 mm×1252 mm×1843 mm(customized version, the size is subject to the actual model

Case color

Standard

Clamp type

Flat head as standard

Available cell size

Length 65-300mm

Thickness 15-75mm

Height 80-320mm

Terminal Spacing 50-250mm

Channel control mode

Each channel can be started, stopped, suspended, continued and protected independently.


Each channel has independent constant voltage and current. Hardware control circuit


The accuracy of charging current and discharging current of each channel can be calibrated automatically by software

Working power supply

Three phase five wire AC380V土10%, 50Hz

Power factor

≥0.99 @220VAC, full load, grid THDu ≤2%

Current harmonics

<5% @220VAC, full load, grid THDu ≤2%

Charging efficiency of the whole machine

Charge ≥80%, Discharge ≥70%

Power consumption work

≤28.2KW

Equipment failure rate

<1%

Work environment

Temperature -10~40°C. Relative humidity 80%

Heat dissipation mode

Natural wind in, upward exhaust

Voltage measurement range

DC 0~4.95V

Battery voltage range

Charge DC 0~4.5V; discharge DC 4.5~2V

Constant voltage range

DC 2~4.5V

Voltage accuracy

±(0.05% reading + 0.05% full), resolution ratio 1mV

Voltage stability

≤(±1mV)

Current range

Charge DC 200mA~100A; Discharge DC 200mA~100A

Current accuracy

±(0.05% reading + 0.05% full), resolution ratio 1mV

Current stability

≤(±1mA)

Negative pressure range

(-100KPa-0)adjustable

Control mode

Computer control, can control the whole cabinet with scanning function

Communication mode

485s port communication (port rate 57600)/ TCP

Process settings

Up to 32 steps and 256 cycles can be set

Charging mode

Constant current; constant pressure; constant current & pressure

Charging cut-off conditions

Voltage, current, time, capacity, - △ v

Discharge mode

Permanent flow, constant power, constant resistance

Discharging cut-off conditions

Voltage, time, and capacity

Protection function

Overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery

Time frame

0~3000 min / step in min

Time accuracy

≤±0.1%

Sampling inspection cycle

1s-60s optional

Battery sorting

Divide according to capacity, time, open-circuit voltage, discharge platform, etc.

Data processing

Can record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file

Basic function of software

1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation;

2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods;

3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need.

4. Support capacity sorting, and grade the battery sorting;

5. Support the qualified judgment after the test, and judge the pass / ng results according to the specified cycle capacity, voltage, time and other information;

6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test;

7. Support channel parallel (according to equipment);

8. Support unit conversion;

9. Support database server background storage or MES docking;

10. Software offline protection;

Product Display

battery charge discharge capacity tester

FAQ

FAQ 1: What is the ACEY-BCT5100-48P battery cell testing machine used for?

ACEY-BCT5100-48P Battery Capacity Grading Machine is designed for lithium battery cell formation, capacity testing and grading. It can perform programmable charge and discharge tests and sort cells according to capacity, test time, open-circuit voltage and discharge platform.

FAQ 2: What battery cell sizes can this machine test?

ACEY-BCT5100-48P Battery Capacity supports cells with a length of 65-300 mm, thickness of 15-75 mm, height of 80-320 mm, and terminal spacing of 50-250 mm. Customized clamps are available for different cell configurations.

FAQ 3: Can the test data be recorded and exported?

ACEY-BCT5100-48P Battery Capacity system automatically records voltage, current, time and capacity data. Test results can be viewed by channel, analyzed through curves and exported in Excel, Word, text or MDB formats. The system also supports database storage and MES integration.

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