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| Categories | Plastic Color Sorter Machine |
|---|---|
| Model Number: | VPC Optical Sorter |
| Price: | Price Negotiable |
| Air Nozzle: | 384 |
| Delivery Time: | 5-8 work days |
| Air Consumption (m³/min): | <3.0 |
| Dimension (mm): | 2438×1823×2007 |
| Brand Name: | PHOENIX |
| Throughput (t/h): | 2.0-4.0 |
| Unpacked Weight (kg): | 1390 |
| MOQ: | 1 |
| Payment Terms: | L/C,D/A,D/P,T/T |
| Power (kW): | 4.4 |
| Model: | VPC6 |
| Air Pressure (MPa): | 0.6-0.8 |
| Place of Origin: | Hefei |
| Company Info. |
| HEFEI RAY SIGHT VISION TECHNOLOGY CO., LTD |
| Verified Supplier |
| View Contact Details |
| Product List |
Vertical model custom-developed for plastic flake sorting with modular frame design, available with up to 10 chutes. The machine vision sorting system based on high-resolution RGB visible light imaging identifies and recovers high-value colored flakes. NIR near-infrared imaging is optional to boost detection performance for light-colored materials.
The core challenge of plastic flake sorting: color consistency directly determines material value. Even if mixed-color flakes feature uniform cleanliness and particle size, their market value remains far lower than color-sorted output. For recycling pre-processing plants, efficient color sorting of flakes — including subtle color differences invisible to human eyes — is critical to convert low-value mixed materials into high-purity premium feedstock for high-end recycling.
VPC Series is an efficient machine vision sorting system tailored for recycling pre-processing plants worldwide, unlocking the commercial value of every flake. Adopting high-resolution HR-RGB visible light imaging technology, it detects and recovers high-value plastic flakes from material streams via precise color discrimination to upgrade the value of recycled output. An optional NIR near-infrared camera enhances detection and recovery of light-colored flakes, extending sorting capability beyond the visible spectrum.
Equipped with dedicated color sorting algorithms, the system maintains superior sorting accuracy under varied flake compositions and color distributions. It helps recyclers raise color-sorted yield, minimize material downgrading, and deliver consistent high-quality recycled flakes with stable sorting performance.
| Model | Chute | Air Nozzle | Throughput (t/h) | Air Pressure (MPa) | Air Consumption (m³/min) | Power (kW) | Unpacked Weight (kg) | Dimension (mm) |
|---|---|---|---|---|---|---|---|---|
| VPC1 | 1 | 64 | 0.4-0.8 | 0.6-0.8 | <1.0 | 0.9 | 680 | 1255×1670×1995 |
| VPC4 | 4 | 256 | 1.5-3.0 | 0.6-0.8 | <2.0 | 2.9 | 1160 | 2170×1823×2007 |
| VPC6 | 6 | 384 | 2.0-4.0 | 0.6-0.8 | <3.0 | 4.4 | 1390 | 2438×1823×2007 |
| VPC8 | 8 | 512 | 3.0-6.0 | 0.6-0.8 | <4.0 | 5.9 | 1750 | 3064×1823×2007 |
| VPC10 | 10 | 640 | 4.0-8.0 | 0.6-0.8 | <5.0 | 7.3 | 2138 | 3734×1823×2007 |
● Machine vision sorting solution customized for plastic flakes
◆ High-performance vibratory feeding system spreads plastic flakes into a single layer to reduce material overlap
◆ Sealed sorting chamber and electrical cabinet design offering high-grade dust protection
◆ Integrated dust removal system ensures operational reliability and stability, cutting downtime
◆ Modular vertical frame with 4, 6, 8 and 10-chute configurations for flexible selection according to production capacity
● High-precision color detection system
◆ High-resolution RGB visible imaging system distinguishes colors efficiently to guarantee high-purity output
◆ Optional NIR near-infrared imaging system improves identification of light-colored flakes
◆ High-intensity LED lighting captures subtle color deviations and greatly reduces false rejection rate
● High-performance pneumatic ejector rejection system
◆ Optimized design balancing durability, speed and air consumption efficiency
◆ Maintains high-efficiency rejection and stable performance at high throughput
◆ Significantly cuts false rejection rate and lowers overall operating costs
● 15-inch industrial touchscreen control system
◆ Intuitive HMI with multi-language support
◆ One-click switching of sorting parameters for different products
◆ Comprehensive remote support system
☆ Remote access & real-time monitoring
☆ Performance dashboard
☆ Online expert diagnosis
☆ Interactive troubleshooting
● PET Flake Color Sorting Accurately classify mixed PET flakes by colors: transparent, blue, green and more.
● Fine Sorting of Light-Colored Flakes Leverage NIR camera to strengthen identification of light and off-white flakes.
● Recycling Pre-processing Line Upgrade Convert low-value mixed-color flakes into high-purity monochromatic material streams after crushing and washing.
◆ Higher Flake Purity & Product Value Remove off-color, contaminated flakes and foreign polymer impurities to output uniform, high-purity flake streams. Color-sorted flakes command higher market prices and meet strict color & purity requirements for bottle-to-bottle and other high-end recycling applications.
◆ Higher Material Recovery Rate Recover valuable flakes that would otherwise be downgraded from mixed streams, greatly boosting revenue per ton of input material.
◆ Reduced Reliance on Manual Sorting Automated color classification at high throughput cuts labor costs and eliminates inconsistency and safety risks associated with manual picking.
◆ Stable & Reliable Large-Scale Sorting Performance Uniform high-purity flakes simplify downstream processing, reduce equipment wear and stabilize extrusion & pelletizing processes. It delivers consistent, repeatable sorting results under variable feed conditions to secure stable output quality even with fluctuating incoming materials.
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