Quick walnut kernel sorting machine with high-frequency vibrator and Teflon conveyor, ensuring uniform single-layer feed for accurate multi-angle evaluation

Description

Uneven kernel feed causes sorting errors. When kernels arrive in clusters, cameras cannot evaluate each one individually. Misclassifications increase. The MHT02-0412C intelligent walnut sorting machine uses a high-frequency vibrator to spread kernels into a uniform single-layer flow before they reach the camera zone. Every kernel receives full four-angle evaluation. Accuracy stays high at full throughput.

Overview

Sorting accuracy depends on how kernels arrive at the camera. Overlapping or clustered kernels confuse AI classifiers and increase error rates. The MHT02-0412C addresses this at the feeding stage. The high-frequency vibrator breaks up clusters and spreads kernels across the full width of the Teflon conveyor. By the time a kernel reaches the four-camera scanning zone, it travels alone with clear space around it. The AI evaluates the kernel's full surface without interference from adjacent pieces. Ejection targets each kernel individually. Grade boundaries stay clean. This feeding consistency holds throughout the shift. The vibrator maintains uniform distribution whether the input hopper is full or nearly empty. For processors handling variable bulk density — wet walnuts, dried walnuts, mixed lots — consistent feed-layer quality protects accuracy across all material types.

Key Advantages

• Uniform Feed Layer at Camera Zone — The vibrator separates clusters before kernels reach the cameras. Every piece travels individually to the scan zone.
• Consistent Accuracy Across Material Types — Uniform feeding maintains evaluation quality for wet, dry, and mixed-density walnut batches.
• Stable Performance from Full to Low Hopper — Feed consistency holds whether the hopper is at capacity or near empty. No manual flow adjustment.
• Higher Ejection Accuracy — Single-layer feed means the solenoid valve targets one kernel at a time. Cross-grade ejection errors drop.

Technical Features

• High-frequency vibrator — breaks clusters and spreads kernels into a single-layer flow before the camera zone
• Teflon conveyor — smooth surface maintains single-layer flow without kernel tumbling or re-clustering
• 4 HD cameras — captures complete per-kernel data when uniform feed ensures each kernel travels alone
• Special high-frequency solenoid valve — individual kernel targeting at precise ejection point
• Deep learning AI — full-surface evaluation enabled by consistent single-layer feed quality
• 12 adaptive outlets — clean grade separation supported by accurate single-kernel ejection

Product Specification

Note: Output and air consumption may vary depending on raw material status, lane division, and finished material status. The maximum capacity per lane is 90 kg (calculated based on 90% halves and 10% quarter kernels). The above data is for reference only.

After Sale Services

• Professional installation team and verification team
• Operation training before production starts
• Free spare and wear parts with shipment
• User manuals with operation and maintenance details
• Quick-response after-sales support
• Life-span free software updates

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Certificates

Quality Management System Certificate, CE Certificate

Packaging & Shipment

Warranty

We back our dates sorting equipment with a 12-month warranty and provide spare and wear parts with the shipment, ensuring you can keep your equipment running smoothly.

Business Procedures

Besides our specialized walnut kernel sorting solutions, we also
provide similar intelligent equipment for sorting other materials.
Our product range includes lotus seed sorting machines, electric
fruit sorting machines, optical dates sorting machines, sugar
orange grading machines, olive sorting machines, fresh chestnut
sorting machines, frozen chestnut sorting machines, in-shell walnut
sorting machines, pecan sorting machines, pistachio sorting
machines, and compact industrial grading machines for small batches
or testing. All systems share the same AI vision core, deep
learning technology, and one-key control interface. If you process
multiple products or plan to expand your sorting line, contact us
for integrated solutions.




Keywords:

walnut kernel sorter, AI nut sorting machine, multi-grade walnut
sorter, intelligent kernel classifier, industrial nut sorter,
high-speed nut sorting, deep learning sorter, almond kernel sorter,
pine nut sorting machine, food processing equipmen

Jinguoyuan Vision Technology (trademark GradeX )is located in Hefei China. It is a national high-tech enterprise specializing in R&D, production and sales of artificial intelligent sorting equipment. GradeX owns an AI sorting equipment production base covering an area of 60,000 Sq.m with more than 200 employees and annual output has exceeded 100 million.

Manufacturing Base Front

GradeX focus on the AI sorting equipment industry, and have won honors of AKSTSPE (Anhui Key Science and Technology Special Project Enterprises), ASE (Anhui Software Enterprises), AADEoFUMTE (Anhui Application Demonstration Enterprises of First Unit Major Technical Equipment), AADEoICIP (Anhui Application Demonstration Enterprises of Information Consumption Innovation Product), HBDE (Hefei Big Data Enterprises), HHDGE (Hefei High-tech District Gazelle Enterprises). Meanwhile, our company attached great attention to product quality since its establishment, and passed Three System Certifications of QMS (Quality Management System), EMS (environmental management system) and OHMS (occupational health management system) in 2020.

QMS EMS OHSAS

GradeX is a tech-oriented technology enterprise, it owns a R&D center, of which staff proportion hits 40% among the company, including more than 50 Doctors & Masters. GradeX R&D team has 20 years' experience in optical sorting section, dozens of long-term core tech members engaged in visual sorting, all of them is competent with rich practical experience and strong R&D, possessing core independent intellectual property rights in new technologies and new fields. By using new generation of deep self-learning system and FPGA fusion algorithm, through industrial grade ultra-HD digital cameras, materials are 360° rotational captured, and sorting simultaneously with multiple discharges only one time after special computer data model processing. So far GradeX has achieved nearly 100 intellectual properties.

R&D Partial

Patentes Parciales

GradeX AI sorting robots series with complete models have superior performance, which can meet different processing requirements from different type of companies. According to different sorting requirement, we are able to provide complete tailored production line. Our robots are widely used for sorting various fruits (such as Apples, Oranges, Pears, Kiwis, Plums) and various nuts & dried fruits (such as Dates, Chestnuts, Hazelnuts, Lotus, Walnuts, Pistachios). Our strict QMS guarantees the qualities of our products and services, which have been exported to many countries and regions around the world. In 2021, Jinguoyuan successfully developed complete production lines for Walnuts/Pecans cracking & dehulling processing, they are used to replace labor work and increase efficiency and yield, breaking foreign monopoly, realizing localization of cracking dehulling processing equipment, and widely praised by our valuable customers.

GradeX AI Sorting Robot