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High-performance Mullite Insulation Bricks For Industrial High-Temperature Applications

Categories Mullite Insulation Brick
Delivery Time: 7-10 days
Brand Name: LEADSUN
Alumina content: 40% to 80%
Model Number: JM23 JM26 JM28
Mullite composition: 71.8% Al₂O₃, 28.2% SiO₂
MOQ: 1pcs
Packaging Details: pallet
Refractoriness temperature: 1260°C to 1760°C
Payment Terms: L/C,D/P,T/T
Price: Negotiable
Max service temperature: 1730°C
Certification: ISO CE
Melting point: 1850°C
Place of Origin: China
Thermal conductivity: 0.17 to 0.55 W/m*K
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High-performance Mullite Insulation Bricks For Industrial High-Temperature Applications

High-performance Mullite Insulation Bricks For Industrial High-Temperature Applications

Mullite iInsulation bricks are a specialized type of high-alumina refractory material designed for applications requiring excellent thermal insulation and high-temperature resistance. Characterized by mullite (3Al₂O₃·2SiO₂) as their primary crystalline phase, these lightweight bricks offer a unique combination of properties that make them indispensable in modern high-temperature industrial processes.

The alumina (Al₂O₃) content in mullite insulating bricks typically ranges from 40% to 80%, with the mullite content increasing in proportion to the alumina level. Pure mullite has a theoretical composition of approximately 71.8% Al₂O₃ and 28.2% SiO₂ and a melting point of 1850°C. Varieties with lower alumina content may contain small amounts of glassy phase and other impurities, whereas high-purity varieties enhance high-temperature performance by minimizing iron oxide and alkali metal content.

Technical Specifications

CategoryKey Performance Characteristics
Low Thermal ConductivityRanging from 0.17 to 0.55 W/m·K depending on temperature and density, these bricks provide excellent insulation, reducing heat loss and energy consumption
High RefractorinessClassification temperatures extend from 1260°C to 1760°C, with maximum service temperatures up to 1730°C
Low Heat Storage CapacityThe lightweight nature of these bricks reduces thermal mass, enabling faster heating and cooling cycles with significant energy savings
Standard ComplianceASTM, ISO, and EN international refractory safety standards.

Why Choose Our Products?

  • Energy Efficiency: Reduced fuel consumption through superior thermal insulation
  • Extended Service Life: Excellent resistance to thermal shock, chemical attack, and creep
  • Environmental Benefits: Lower emissions through improved thermal efficiency
  • Cost Reduction: Lower installation costs due to lightweight nature and reduced structural support requirements
  • Atmosphere Stability: Low impurity content ensures good performance in reducing atmospheres

Primary Applications

  • Petrochemical Industry: Ethylene cracking furnaces, tubular heaters, and synthetic ammonia reformers
  • Ceramics Industry: Shuttle kilns, tunnel kilns, and roller kilns
  • Glass Industry: Furnace superstructures and tank furnaces
  • Metallurgical Industry: Blast furnaces, electric furnace roofs, and soaking pits
  • Power Generation: Boiler insulation and heat recovery systems
  • General Industry: As hot-face linings or as backup insulation layers behind other refractories

Frequently Asked Questions (FAQ)

Q1: What is the minimum order quantity (MOQ)?

A:There is no strict MOQ for trial orders. We can provide samples and recommendations based on your needs.

Q2: How do I choose the right grade?

A: The right grade depends on your furnace's maximum operating temperature, the atmosphere inside the kiln, and the required strength and insulation level. For example, if your furnace runs at 1500°C, you would select a grade rated for at least 1550°C (like JM-28) to provide a safety margin

Q3: Can you provide customized shapes?

A: Yes, we are often accept custom orders. we can produce the bricks in special shapes and sizes to meet the specific design requirements of your kiln or furnace

Buy High-performance Mullite Insulation Bricks For Industrial High-Temperature Applications at wholesale prices
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