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Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Categories Spray Booth
Coating: 10-50um
Model Number: Bodyshop Solution
Noise Level: ≤80dB
Application:: Bus/truck Or Other Metallic Products
MOQ: 1
Delivery Time: 15 DAYS After Deposit
Material: Steel
Payment Terms: T/T
Power Supply:: 380V/50HZ/3Ph Or Other Option
Price: USD6000-USD12000/SET
Usage: Automotive Painting, Furniture Painting, Industrial Painting
Certification: CE
Energy Sources:: Water, Electricity,gas
Supply Ability: 30SET/MONTH
Main Door:: Fold Style Or Electric Rolling Style
Brand Name: CoatTech
Using Energy:: Diesel,gas,steam,electric Or Other Option
Place of Origin: China
Heating System: Riello Brand Burner
Packaging Details: With regular Film and Carton
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Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


Discover CoatTech’s zero-dust, energy-saving turnkey automotive coating eco-system. Featuring the CT-PQ-III full downdraft spray booth, CT-TQ-I mixing room,

and CoatTech CT-30D cantilever dry-sanding central dust extraction system. Optimize efficiency by 50%.



Key Performance IndicatorTraditional Workshop SetupCoatTech Integrated SolutionNet Operational Gain
Airborne Dust Capture Rate< 20% (High ambient drift)> 99% (Captured at source)Eliminates booth dust points
Paint Job Rework Rate15% - 25% (Due to nibs/craters)< 2% ( Pristine cleanroom)90% Rework Reduction
Prep Area Work TurnoverWet sanding / long drying timesDry sanding / instant vacuum50% Efficiency Increase
Extraction Power ConsumptionHost running continuouslySmart tool-linked auto-run50% Energy Savings



The Future of Premium Bodyshops: CoatTech Integrated Smart & Zero-Dust Coating Eco-System


In the high-stakes world of premium automotive refinishing, traditional workshop layouts face two catastrophic bottlenecks:

airborne sanding dust causing paint defects and skyrocketing energy costs from constantly running extraction systems.



CoatTech introduces the ultimate solution—a fully integrated, eco-friendly, and intelligent coating ecosystem. By seamlessly blending high-efficiency surface preparation, absolute dust containment, safe paint formulation, and medical-grade downflow baking, this turnkey setup slashes rework rates and boosts operational throughput by 50%.


The Zero-Dust Guarantee: Our system captures over 99% of harmful automotive sanding particles instantly at the source, ensuring your paint prep area and spray booth remain completely isolated and pristine.



Stage 1: Prep & Smart Dust Extraction Zone


The foundation of a flawless paint finish lies in the prep work. Our 3-Bay Parallel Prep Station features overhead swinging arms to keep the workshop floor free of cluttered cables. Integrated directly into this zone is the CoatTech Cantilever Central Dust Collection System (1-to-2 Package):



1.CT-5000 Cantilever Remote Control Terminals: Dual 5-meter articulated aluminum alloy arms provide a 360-degree reach across all three bays. Each terminal features dual vacuum inlets and dual air connections (lubricated oil-gas lines for sanders and oil-free dry lines for blow guns).


2.CT-60VB Orbital Sanders: Utilizing specialized 17-hole sanding pads, these pneumatic sanders create a localized vacuum zone at the exact point of friction.


Smart Tool-Air Linkage: The central host automatically fires up when a technician triggers a sander and shuts down with a brief delay when they stop, cutting standby energy consumption by 50%.



Parameter / ComponentTechnical Specification (EN)
Internal Dimensions7,000 × 3,900 × 2,800 mm (L × W × H) [Per Single Bay]
External Dimensions8,550 × 4,000 × 3,500 mm (L × W × H) [Per Single Bay]
Plenum / PitCenter large pit: 5,750 × 2,330 mm; bottom with 40×80 mm square steel supports; top covered with 40×4 mm flat iron + twisted steel welded grates; load capacity > 3 Tons.
Entry DoorSheet metal folding door: 3,000 × 2,700 mm (W × H); filled with insulated EPS; equipped with tempered glass observation window.
Wall PanelsOpen structure - No walls. Equipped with rear structural support columns.
Roof PanelsNo rigid roof panel; equipped with roof structural steel suspension framework.
Lighting System (Ceiling: 3 rows (6 groups × 4 pcs = 24 pcs 18W LED tubes);
Prep bay dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 800 LUX.
Air PlenumNo plenum; configured with roof steel suspension support framework.
Cabin Unit PlacementFolded galvanized steel plate cabinet; positioned at the REAR of the bay.
Intake Air SystemNatural air intake (no active intake blower fan).
Extract Air Fan1 × Double-inlet centrifugal exhaust blower with belt pulley drive; motor power: 7.5 kW; model: TAE-500H; Airflow capacity: 20,000 m³/h; No-load speed: 0.2 m/s; manual exhaust volume damper.
Special Hardware1. Overhead Swinging Arms: 3 units of roof-mounted rotating vehicle arms;
2. Compressed Air Reels: 3 units of integrated compressed air lines with automatic retractable hose reels;
3. Extraction Unit: 1 set of pulse jet centralized dust collection dry-sanding system.
Filtration System1. Floor Paint Arrestor: Glass fiber paint arrestor mat under grates (green inlet/white outlet), EN 779 Class G3;
2. Intake Filter: Primary intake ceiling filter cotton, Class G3;
3. Secondary Filter: Exhaust medium-efficiency filter bags, Class F4 (filters fine dust particles from sanding).
Control SystemControl cabinet: traditional relays and control buttons; functions: sanding control, illumination control, power indicator, emergency stop.
Exhaust Ducting3 sections of 700 × 700 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power9.0 kW (Per Bay, 3 Phase 380V / 1 Phase 220V, 50Hz)



DETAILED SYSTEM CONFIGURATION & BILL OF MATERIALS (BOM)
No.Component NameModel / SpecDetailed Configuration & Engineering DescriptionUnitQty
1Dust Collection HostCT-30DIndustrial-grade high negative pressure vortex motor, supports 24-hour continuous operation. Equipped with silencer system, remote auto linkage start/stop control. 30L stainless steel dust bin with quick-seal. 3.0kW, 380V, 420m³/h, -200mbar, 4m² filter area.Unit1
2Cantilever Control TerminalCT-5000Remote control unit with dual suction ports (supports 2 workers simultaneously). Outlets: 2x 220V/15A; 2x Oil-gas lubricated air ports; 2x Dry air ports; 2x Suction inlets. 5m extruded aluminum jointed arm, electrostatic powder coated, 360-degree range.Set2
3Fine Orbital Sander (No. 3)CT-60VB-2.56-inch 17-hole central vacuum-ready pneumatic circular fine sander, 2.5mm orbit stroke. Ideal for precision flat and curved surface fine sanding, adjustable speed.Unit2
4Rough Orbital Sander (No. 5)CT-60VB-56-inch 17-hole central vacuum-ready pneumatic circular rough sander, 5mm orbit stroke. Designed for rapid surface leveling, rough sanding and putty correction.Unit2
5Pneumatic/Extraction Hose (2-in-1)HOSE60Anti-static integrated coaxial hose for simultaneous air supply and dust suction (Dia Φ35mm x 5.7m + Φ32mm x 0.3m). Heavy-duty, high temperature resistant (-40 to 80°C).Pcs4
6Hand Block Dust HoseHOSE3250Anti-static threaded flexible hose for hand sanding block attachment. Diameter Φ32mm, length 5.0m.Pcs2
7Dust-Suction Hand Sanding Block70*198mmVacuum-ready hand sanding block with adjustable suction valve. Multi-hole design for dust-free manual sanding, ergonomic soft grip.Pcs2
8Sanding Pad Cushion60V6-inch soft buffer interface pad. Reduces aggressive vibration during sanding, ideal for curved surfaces and soft blending zones.Pcs4
9Round Blue Sandpaper Set6-inch 17-holePremium high-performance round blue sanding discs (17-hole pattern). Grit assortments: P80, P120, P180, P240, P320, P400 (100 sheets per grit grade).Sheets600
10Rectangular Blue Sandpaper Set70*198mmPremium rectangular hook-and-loop sandpaper sheets for hand sanding block. Grit assortments: P80, P120, P180, P240 (100 sheets per grit grade).Sheets400
11Sponge Sanding Discs6-inch 17-holePremium sponge sandpaper for fine contour sanding, primer leveling, and clearcoat scuffing. Grits: P400, P600, P1000 (20 sheets per grit grade).Sheets60
12Aluminum Main Suction Pipe75mm DiaHeavy-duty lightweight aluminum pipe (ø75mm) for main vacuum trunk line. Low friction coefficient, anti-static, anti-corrosion, maintenance-free.Meters20
13Aluminum Branch Suction Pipe50mm DiaLightweight aluminum branch piping (ø50mm) to connect main trunk line to cantilever control terminal inlets.Meters4
14Quick Straight Connector75mmHeavy-duty straight quick-release sleeve coupler for ø75mm aluminum main pipes. Simplifies pipe line assembly, leak-free seal.Pcs5
15Quick Tee Connector75mm to 75mmIndustrial quick-release Tee joint for ø75mm main pipeline branch divisions, self-sealing structure for seamless airflow distribution.Pcs1






Stage 2: Contaminant-Free Paint Mixing


Equipment: Dedicated Paint Mixing Room (Model: CT-TQ-I)


Function: A fully enclosed, highly ventilated environment designed specifically for the safe storage and precise formulation of high-value basecoats and clearcoats. It isolates chemical volatile organic compounds (VOCs) and prevents external dust from contaminating the paint before application.





Parameter / ComponentTechnical Specification
Internal Dimensions4,000 × 2,500 × 2,500 mm (L × W × H)
External Dimensions4,100 × 2,600 × 2,600 mm (L × W × H)
Service Door (Access door: 800 × 2,000 mm (W × H); integrated automatic pressure-relief safety lock; tempered glass observation window.
Wall PanelsEPS insulated wall panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Roof PanelsEPS insulated ceiling panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Lighting SystemCeiling: 2 rows (2 groups × 2 pcs = 4 pcs 18W LED tubes);
Mixing room dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 600 LUX.
Cabin Unit PlacementNone.
Extract Air Fan1 × Single-inlet explosion-proof axial fan; motor power: 0.37 kW; model: CTF-20; Airflow capacity: 2,000 m³/h.
Filtration System (Intake Pre-filter: primary intake filter cotton, EN 779 Class G3.
Control SystemControl cabinet: traditional relays and control buttons; functions: exhaust fan control, illumination control, power indicator, emergency stop.
Exhaust Ducting3 sections of 400 × 400 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power1.0 kW (1 Phase 220V, 50Hz)


Stage 3: Flawless Finish Spray Booth


1.Equipment: Full Downdraft Spray Booth (Model: CT-PQ-III)


2.Function: Engineered for ultimate air purity. The true vertical downdraft airflow configuration pulls overspray straight down through heavy-duty multi-layer floor filters. This eliminates air turbulence and ensures a factory-level paint finish, followed by a rapid, uniform, high-temperature curing cycle.




Parameter / ComponentTechnical Specification
Internal Dimensions7,500 × 4,000 × 2,800 mm (L × W × H)
External Dimensions7,600 × 5,450 × 3,500 mm (L × W × H)
Plenum / PitCenter large pit: 5,750 × 2,330 mm; bottom with 40×80 mm square steel supports; top covered with 40×4 mm flat iron + twisted steel welded grates; load capacity > 3 Tons.
Main Entry DoorSheet metal folding main door: 3,000 × 2,700 mm (W × H); filled with EPS core insulation; equipped with tempered glass observation window.
Service DoorEmergency exit door: 800 × 2,000 mm (W × H); integrated automatic pressure-relief safety lock; tempered glass observation window.
Wall PanelsEPS insulated wall panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Roof PanelsPrecision-folded galvanized steel sheet roof structure.
Lighting SystemCeiling: 10 groups × 4 pcs = 40 pcs 18W LED tubes;
Sides: 10 groups × 2 pcs = 20 pcs 18W LED tubes;
Spray booth dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 1,000 LUX.
Air PlenumDimensions: 7,500 × 4,000 × 500 mm (L × W × H); square steel support framework; bottom powder-coated cotton slot and ceiling wire grid mesh.
Cabin Unit PlacementFolded galvanized steel frame/cabinet; placed on the RIGHT hand side.
Intake Air Fan1 × Single-inlet turbo blower fan; motor power: 7.5 kW; model: CT-710; Airflow capacity: 25,000 m³/h; No-load air speed: 0.25 m/s; manual damper regulation.
Extract Air Fan1 × Single-inlet turbo blower fan; motor power: 7.5 kW; model: CT-710; Airflow capacity: 25,000 m³/h; No-load air speed: 0.25 m/s; manual damper regulation.
Heating SystemRIELLO G20 diesel burner; high-performance 304 stainless steel heat exchanger. No heating during spraying. Baking cycle: heats from 20°C to 60°C in 10-15 mins.
Filtration System1. Intake Pre-filter: EN 779 Class G3 filter bag;
2. Ceiling High-efficiency Filter: Full-depth stereo sticky media, EN 779 Class F5;
3. Floor Paint Arrestor: Glass fiber paint arrestor mat under grates and exhaust cabinet floor, green/white, Class G3;
4. Exhaust Air Filter: Active carbon filter bags, Class F5 (adsorbs VOCs/benzene/xylene).
Control SystemControl cabinet: traditional relays and control buttons; functions: spray phase, bake phase, bake timer setting, lighting, fault indicator alarm, power indicator, emergency stop, pressure gauge.
Exhaust Ducting3 sections of 800 × 800 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power17.0 kW (3 Phase 380V / 1 Phase 220V, 50Hz)


Stage 4: High-CRI Shadowless Lighting


1.Equipment: General Area LED Lighting System (60 Units x 100W)


2.Function: Delivers daylight-balanced, flicker-free, comprehensive illumination across the workshop floor. It eliminates shadows, enabling technicians to achieve perfect color matching and flawless defect inspection.



Workshop General LightingInclude All the Wires Ect,explosion-proof
Luminaire TypeHigh-efficiency Industrial LED High-Bay Light
Quantity60 Units / Sets
Power Rating100W per Unit
Total Power6.0 kW
Working Voltage1 Phase 220V, 50Hz (Zimbabwe Grid Compatible)
ApplicationSuitable for large-area industrial workshop illumination, ensuring optimal floor visibility (≥ 300 LUX} at ground level) across
the 1,000+ sq meters facility.




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