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High Gradient Magnetic Separator 99% Separation Efficiency Customizable Dimensions

Categories Ceramic Magnetic Separator
Model Number: QY-DCJ530
Productname: Advanced Ceramics Magnetic Separator
MOQ: 1 set
Delivery Time: 45 days
Separationefficiency: Above 99%
Dimensions: Customizable based on requirements
Payment Terms: T/T
Weight: Varies by model, typically 3000-5000 kg
Price: US$30,000.00
Type: Magnetic Separator
Place of Origin: China
Applicationindustry: Mining, Chemical, New Energy
Supply Ability: 10 sets/month
Powersupply: 220V/380V, 50Hz/60Hz
Certification: ISO9001,CE
Magneticfieldstrength: Up to 35000 Gauss
Brand Name: QiaoYue
Material: Advanced Ceramics
Packaging Details: common packing
Operatingtemperaturerange: -20°C to 120°C
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High Gradient Magnetic Separator 99% Separation Efficiency Customizable Dimensions

Advance Ceramics Magnetic Separator,Copper Coil,403 Stainless Steel
1. Product Specifications
ParameterTechnical Data
Magnetic Core TypePremium Electromagnetic & Permanent Magnet
Adjustable Magnetic Field10,000GS to 35,000GS
Production Capacity1–10 tons per hour (customizable for different models)
Optional Drum Sizes600mm, 750mm, 900mm, 1500mm
Processing ModeDry powder separation / Wet slurry separation
Protection LevelIP65 Dustproof & Waterproof
Working Noise≤75dB (low-noise operation)
Magnetic System Service LifeMinimum 8 years of stable service
Customizable FunctionsExplosion-proof configuration, automatic feeding and discharging system
2. Product Description

This high-gradient magnetic separator is a professional industrial mineral purification device, tailor-made for removing iron and magnetic impurities from non-metallic minerals. By leveraging the magnetic property differences between raw minerals and impurity substances, it adopts an upgraded magnetic circuit system and high-performance rare earth magnetic rollers to generate stable and powerful gradient magnetic fields, efficiently adsorbing ferromagnetic and weakly magnetic contaminants.

Versatile in application, the equipment is widely used for processing kaolin, quartz, albite and other ceramic raw materials, as well as serving mining, coal preparation, chemical production, building material processing and metal waste recycling industries. It supports full-process automated continuous operation including feeding, separation and discharging, enabling stable and high-efficiency mass production.

Effectively eliminating iron contaminants from raw ores, the equipment significantly improves mineral grade and finished product quality, and optimizes raw material utilization rate. Featuring an integrated fully sealed structure, it adapts to complex and harsh working environments with heavy dust, high humidity and long-term heavy load. It can be perfectly matched with crushing, grinding and screening production lines, delivering reliable and durable separation performance for industrial processing.

3. Product Core Features
Ultra-high Purity Separation & Stable Magnetic Output Equipped with an optimized spatial magnetic circuit structure, the machine achieves uniform magnetic field distribution without magnetic attenuation after long-term cyclic operation. Its iron removal efficiency can reach 99.5%, capable of capturing ultra-fine iron particles and weakly magnetic impurities that conventional separation equipment cannot filter out, realizing high-purity mineral purification.
Low Energy Consumption & Green Production The permanent magnet structure requires no continuous excitation power during operation, reducing overall power consumption by 30%–40% compared with traditional electromagnetic separation equipment. The entire separation process is physical purification without adding any chemical reagents, causing no secondary pollution. The separated iron impurities can be recycled and reused, meeting green and low-carbon production standards.
Wear-resistant Integrated Structure & Strong Environmental Adaptability The material-contact roller is fitted with thickened high-wear-resistance rubber lining to resist long-term material impact and friction. The whole machine complies with IP65 protection standards, which can stably adapt to humid, dusty and slightly corrosive on-site working conditions, greatly reducing equipment failure rate and extending overall service life.
Flexible Dual-mode Processing & Strong Versatility The machine integrates dry powder sorting and wet slurry separation in one unit. Users can flexibly adjust the spindle speed and magnetic field intensity according to different material characteristics and processing standards, meeting the diversified purification demands of various mineral raw materials.
Cost-effective Operation & Simple Daily Maintenance With a streamlined mechanical structure and few wearable parts, the equipment avoids frequent component replacement. Daily maintenance only requires regular bearing lubrication and routine inspection, no professional and complex maintenance operations are needed. It effectively reduces labor costs, maintenance expenses and production shutdown time.
Full Safety Protection & Intelligent Unmanned Operation Multiple safety configurations including built-in overload protection and anti-splash baffles are adopted to eliminate potential operation risks. The customized explosion-proof model is suitable for special scenarios such as coal mines and flammable dust workshops. The supporting automatic control system realizes unmanned continuous operation, improving production safety and overall processing efficiency.
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