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Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution

Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution

Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution
Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution
Categories Microwave Vacuum Drying Equipment
Warranty: 1 Year
Supply Ability: Negotiation
Condition: New
Model Number: Specification
Packaging material: Wood
Payment Terms: T/T
Automatic grade: Automatic,Semi-Automatic,manual,Other
Price: Negotiation
Weight: 1350kg,450kg,8 Ton,120kg,200kgs
Certification: ISO9001
Type: Coating Machine
MOQ: 1 Set
Delivery Time: 30 Working Days
Voltage: 220V,380V,380V/220V,220V/380V,380V/50HZ
Brand Name: OSMANUV
After-sales service provided: Engineers available to service machinery overseas,Video technical support,Online support,Overseas third-party support available,Field installation
Place of Origin: CHINA
Packaging Details: Wood Packaging
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Company Info.
Dongguan Osmanuv Machinery Equipment Co., Ltd
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Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution

Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution
Product Overview
This advanced microwave drying equipment utilizes microwave energy to directly interact with internal moisture in pulp molded products, enabling rapid and uniform drying from the inside out. Unlike conventional thermal drying where heat conducts from the surface inward, microwave drying generates heat volumetrically throughout the material—heat and moisture transfer in the same direction. This achieves drying rates 25-90% faster than convection methods while reducing energy consumption by up to 40%.
The system effectively prevents case-hardening, warping, and surface defects, ensuring high-quality finished products. With intelligent PLC control and real-time moisture monitoring, the equipment supports fully customizable drying programs to match different product geometries, moisture contents, and production throughputs. Suitable for various pulp formulations including bamboo pulp, bagasse (sugarcane pulp), and recycled paper pulp, with customizable parameter adjustments for different fiber compositions.
Technical Specifications
ParameterSpecification / RangeCustomization Options
Microwave Power30 kW - 100 kW (standard)Customizable in 5-10 kW increments
Microwave Frequency2450 MHz (industry standard)Fixed
Drying Chamber Dimensions (L×W×H)2,000-5,000 × 1,000-2,000 × 1,500-2,500 mmCustomizable lengths and widths
Temperature Range40°C - 150°C (adjustable)Customizable per material sensitivity
Conveyor Speed0.5 - 10 m/min (VFD adjustable)Customizable speed profiles
Production Capacity200 - 800 pieces/hour (typical)Customizable per mold configuration
Moisture Reduction Rate10% - 30% per hour (typical)Process-dependent
Drying Uniformity±2% moisture deviationOptimized via multi-zone customization
Control SystemPLC with 7-10" touchscreen HMICustomizable automation protocols (PROFIBUS, Ethernet, IoT)
Power Supply380V / 50Hz / 3-Phase (standard)Configurable to 220V / 60Hz
Overall Power Consumption70 - 80 kW/hr at full capacityDepends on power configuration
Net Weight1,000 - 3,000 kg (varies by configuration)Configuration-dependent
Safety StandardsCE, ISO9001 compliantAdditional certifications available
Applications
  • Pulp Molding: Internal drying of molded pulp products—food packaging containers (clamshells, plates, bowls), egg trays, fruit trays, industrial packaging, and custom-shaped pulp items
  • High-End Molded Pulp: Premium packaging requiring superior dimensional stability and surface finish
  • Medical & Electronic Packaging: Precision drying for clean, warp-free protective packaging
  • Materials Compatibility: Suitable for various pulp formulations including bamboo pulp, bagasse (sugarcane pulp), and recycled paper pulp, with customizable parameter adjustments for different fiber compositions
Key Features
  • ✅ Rapid & Energy-Efficient: Microwave energy directly heats water molecules within the pulp, reducing drying time by 25-90% and saving up to 40% energy
  • ✅ Internal Heating: Heat and moisture transfer in the same direction—avoids case-hardening and surface defects
  • ✅ Uniform Drying: Penetrative microwaves ensure consistent internal moisture removal, preventing warping
  • ✅ Intelligent Control: PLC system with touchscreen allows for customizable drying programs and real-time monitoring
  • ✅ Quick Changeover: Recipe storage enables fast switching between different product types
  • ✅ Safe & Compliant: Built with multiple safety interlocks, radiation shielding, meets CE and ISO standards
  • ✅ Easy Integration: Modular design allows for quick installation into new or existing production lines
  • ✅ Low Maintenance: Magnetron lifespan > 20,000 hours with fan cooling
Customization Options
Customization AreaOptions
Microwave PowerCustomizable in 5-10 kW increments to match production capacity
Chamber DimensionsCustomizable lengths, widths, and heights to fit product sizes
Conveyor SystemCustomizable belt materials (mesh, solid belt, PTFE-coated) and speed profiles
Control SystemCustomizable automation levels—from semi-automatic to fully automatic with PLC, IoT connectivity, and SCADA integration
Drying ZonesCustomizable number and configuration of drying zones for complex product geometries
Sensor ConfigurationCustomizable moisture sensor placements for critical monitoring areas
Housing & Safety FeaturesCustomizable finishes, safety interlocks, and radiation shielding
IntegrationCustomizable I/O interfaces (PROFIBUS, Ethernet) for seamless integration into existing lines
Drying ProgramsCustomizable recipes stored in PLC for different product types
Support & Services
ServiceDescription
Installation & CommissioningOn-site setup guidance and operator training by experienced engineers
Warranty12 months standard warranty, extendable upon request (customizable)
Remote SupportRemote troubleshooting and maintenance support
Spare PartsFast delivery of genuine spare parts (magnetrons, belts, etc.)
Software UpdatesRegular software upgrades and technical improvements
ConsultationFree technical consultation and process optimization advice
Custom DesignCo-engineering service for fully customized drying solutions
TrainingComprehensive operator training on proper usage and safety
Packing & Shipping
ItemDetails
PackagingHeavy-duty export wooden box with waterproof protection
Internal ProtectionComponents securely fastened; shock-mounted for sensitive electronics
DocumentationComplete shipping documents (packing list, invoice, etc.)
Delivery TermsFOB / CIF
Delivery Time30 - 45 working days (standard configuration)
Lead Time (Customized)40 - 60 days after final specification confirmation
Frequently Asked Questions
Q: What is the difference between microwave drying and conventional hot air drying for pulp molding?
A: Microwave drying heats materials internally, with heat and moisture moving in the same direction, which prevents case-hardening and surface cracks. Conventional hot air drying heats from the surface inward, which can cause uneven drying and warping. Microwave drying also reduces drying time by 25-90% and energy consumption by up to 40%.
Q: Can the system handle different pulp formulations?
A: Yes. The system is suitable for various pulp formulations including bamboo pulp, bagasse (sugarcane pulp), and recycled paper pulp. Parameter adjustments can be customized for different fiber compositions.
Q: What is the typical drying temperature range?
A: The temperature range is 40°C - 150°C, customizable based on material sensitivity and product requirements.
Product Tags:

PLC-Controlled Microwave Drying Production Line

  

Customizable Drying Profile Microwave Vacuum Drying Equipment

  

Rapid Internal Heating Pulp Molding Drying System

  
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Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution

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