1. Product Introduction
The open mouth bag packing machine is professional supporting
packaging equipment specially designed and matched for dry mortar
production lines. It is mainly used for quantitative weighing and
automatic filling of powdered and granular building materials such
as dry mortar, cement powder, fly ash, putty powder and tile
adhesive. Adopting advanced suspended electronic weighing structure
and dual-speed feeding control technology, the machine realizes
automated procedures including bag clamping, quantitative filling,
material buffering, bag releasing and conveyor output. Equipped
with built-in arch breaking and dust removal interface, it
effectively solves material bridging, blocking and dust overflow
problems during powder packaging. Featuring semi-automatic
operation mode with manual bagging and automatic metering filling,
it is simple, stable and highly adaptable. It can perfectly connect
with finished product silos and twin paddle mixers, becoming the
standard packaging equipment for medium and large dry mortar
production factories.

2. Core Advantages
High Weighing Precision & Stable Performance:Adopts high-precision weighing sensors and intelligent PLC
weighing controller, with fast and slow dual-stage feeding. The
weighing error is stably controlled within ±0.2%~±0.5%, ensuring
uniform weight of each bag of mortar materials, effectively
avoiding material waste and unqualified products.
Dust-free & Environment-friendly Packaging:The fully sealed filling nozzle matches the supporting dust
removal system interface, which can effectively collect overflowing
powder during packaging. It realizes low-dust and clean operation,
fully meeting factory environmental protection emission standards
and improving workshop working environment.
Anti-blocking & Continuous Feeding:Equipped with mechanical vibration arch breaking device inside the
hopper, which can effectively break material bridging and caking
caused by fine powder and fiber mortar, ensuring smooth and
continuous material feeding without blockage.
Wide Material & Bag Adaptability:It is compatible with all kinds of dry powder mortars and building
powder materials, and supports multiple open-mouth packaging bags
including PP woven bags, kraft paper bags and composite bags. It
can be matched with conveyor and automatic bag sewing machine to
form an integrated packaging station.
Simple Operation & Labor Saving:Comes with English touch screen control system, intuitive
operation and simple parameter adjustment. Only manual bag sleeving
is required, while weighing, filling and bag dropping are fully
automatic, greatly reducing manual labor intensity and improving
packaging efficiency.
Durable Structure & Low Maintenance:The whole machine adopts thickened carbon steel frame, and the
material contact parts are made of wear-resistant materials. The
modular structural design is convenient for daily cleaning,
maintenance and replacement of vulnerable parts, with low failure
rate and long service life.
3. Technical Specifications
Parameter Items | Technical Data |
|---|
Equipment Name | Dry Mortar Open Mouth Bag Packing Machine |
Packing Weight Range | 10–50kg/bag (Adjustable & Customizable) |
Weighing Accuracy | ±0.2% ~ ±0.5% |
Packing Capacity | 120–240 bags/h |
Feeding Mode | Screw / Gravity Dual Feeding |
Control System | PLC + Multilingual Touch Screen |
Applicable Bag Type | Open-mouth Woven Bag / Kraft Paper Bag / Composite Bag |
Working Voltage | 380V / 50Hz / 3 Phase |
Total Power | 3.0–5.5KW |
Working Air Pressure | 0.4–0.7MPa |
Working Mode | Manual Bag Sleeving, Automatic Weighing & Filling |
Supporting Equipment | Belt Conveyor, Bag Sewing Machine, Dust Collector |
4. Operation Precautions
Complete pre-operation inspection before startup. Check the air
pressure stability, sensor connection status, hopper interior
cleanliness and sealing tightness. Remove all hard foreign objects
inside the equipment to avoid mechanical damage. Never start the
machine without calibration or with faulty parts.
Follow standard operating procedures strictly. Only use qualified
open-mouth bags and ensure the bag mouth is firmly clamped to
prevent material leakage and dust overflow. Do not strike or shake
the weighing frame and sensors during operation to avoid weighing
deviation.
Strictly abide by safety operation specifications. It is forbidden
to place hands or tools under the filling nozzle and bag clamping
mechanism during equipment operation. Immediately stop the machine
and cut off the power once abnormal noise, vibration, excessive
weighing error or material blockage occurs.
Perform thorough cleaning after each working shift. Clean residual
mortar powder and condensed materials inside the hopper and filling
nozzle to prevent material moisture absorption, solidification and
blockage, which may affect subsequent packaging accuracy and
equipment operation.
Carry out regular maintenance and calibration. Calibrate the
weighing system periodically to ensure metering accuracy. Inspect
pneumatic components, sealing parts and conveyor accessories
regularly, and replace aging and worn parts in time.
Keep the electrical control cabinet dry and dust-proof.
Non-professional personnel are prohibited from disassembling
electrical and control components without permission. Cut off the
total power supply completely during equipment maintenance and
overhaul.
Ensure the supporting dust removal system operates normally during
production. The equipment shall be installed on flat and hardened
ground to keep the whole machine stable, avoiding operation in high
humidity and harsh dusty environment for a long time.
5. Application Scenarios
Dry Mortar Production Line Supporting:Special matching packaging equipment for fully automatic and
semi-automatic dry mortar production lines, used for finished
product packaging after mortar mixing and storage.
Ordinary Construction Mortar Packaging:Suitable for quantitative packaging of masonry mortar, plastering
mortar, bonding mortar and finishing mortar for construction and
municipal projects.
Special Functional Mortar Packaging:Widely used for packaging waterproof mortar, thermal insulation
mortar, anti-crack mortar, self-leveling mortar, repair mortar and
fiber modified mortar.
Building Powder Material Processing:Applicable for packaging tile adhesive, wall putty powder, dry
powder coating, gypsum powder, joint grout and various inorganic
powder building materials.
Industrial Batch Production:Ideal for standardized packaging operations in building material
factories, mortar processing plants and large-scale powder
production bases.
6. FAQ
Q1: What are the advantages of open mouth bag packing machine
compared with valve bag packing machine?
A: The open mouth bag packing machine features stronger material
adaptability, especially suitable for fiber-containing, slightly
viscous and multi-density mixed mortars that are easy to block
valve ports. Open-mouth bags are cheaper and more universally
available, with larger packaging range and more flexible parameter
adjustment. The whole packaging process is more intuitive and
convenient for daily cleaning and maintenance.
Q2: What causes excessive weighing error during operation?
A: Common reasons include uncalibrated weighing sensors, unstable
air pressure, material bridging and blockage in the hopper,
residual condensed materials, and loose bag clamping. Solutions:
recalibrate the weighing system, stabilize the air source, turn on
the vibration arch breaking device, clean residual materials
regularly, and check the tightness of the bag clamping mechanism.
Q3: How to solve serious dust leakage during packaging?
A: Dust leakage is mainly caused by blocked dust removal pipeline,
aging sealing sleeves and untight bag clamping. It can be solved by
cleaning the dust removal filter cartridge regularly, replacing
worn sealing parts, and ensuring the bag mouth is fully clamped and
fitted with the filling nozzle during operation.
Q4: Can this machine pack fiber-modified special mortar?
A: Yes. Equipped with anti-blocking feeding and vibration arch
breaking structure, the machine can perfectly adapt to
fiber-modified mortar, effectively solving fiber winding and
material agglomeration problems during packaging, ensuring stable
and continuous production.
Q5: Is equipment customization supported?
A: Full customization is available. We can adjust the packaging
weight range, machine height, feeding mode and overall
configuration according to customer workshop space, production
output and material characteristics to meet personalized production
demands.
Q6: Is the machine easy to maintain for long-term operation?
A: The machine adopts modular and detachable structural design.
Daily cleaning, parts inspection and vulnerable parts replacement
are simple and efficient. With stable mechanical performance and
low failure rate, it greatly reduces long-term operation and
maintenance costs, suitable for long-time continuous industrial
production.