Electromagnetic Separator for Ceramics Raw Material Iron Removal
1. Product Specifications
| Item | Detailed Parameters |
|---|
| Magnetic Core Material | High-grade electro/permanent magnet |
| Magnetic Field Strength | 10000GS - 35000GS, stepless adjustable |
| Processing Capacity | 1-10t/h, customized based on different models |
| Drum Diameter | 600mm / 750mm / 900mm / 1500mm for optional selection |
| Working Mode | Dry type / Wet type dual optional working mode |
| Protection Grade | Dustproof & waterproof, compliant with IP65 protection standard |
| Operating Noise | ≤75dB, low noise environmental operation |
| Service Life | Magnetic system service life over 8 years |
| Optional Functions | Explosion-proof design, automatic feeding & discharging system |
2. Product Description
This high-performance permanent magnetic separator is a
professional ore dressing and impurity removal equipment developed
based on the magnetic property difference between minerals and
impurities. Equipped with an optimized high-precision magnetic
circuit system and high-performance rare earth magnetic roller, the
equipment can stably generate a high-gradient magnetic field,
enabling efficient adsorption and removal of ferromagnetic and weak
magnetic impurities from raw materials.
It is widely applicable for multiple industrial scenarios including
mining ore dressing, coal washing, ceramic raw material processing,
chemical production, building material processing and scrap metal
recycling. The machine supports continuous automatic feeding,
material separation and discharging, realizing non-stop
large-volume industrial production. It effectively eliminates iron
impurities from raw ores and various non-metallic materials,
significantly upgrades ore grade and finished product purity, and
reduces raw material waste rate. Meanwhile, it can be perfectly
matched with crushing, grinding and screening complete production
lines to form an integrated processing system.
Adopting an integral fully sealed structure, the magnetic separator
features excellent environmental adaptability. It can operate
stably for a long time in harsh working conditions with heavy dust,
high humidity and continuous heavy load, delivering consistent and
reliable separation performance for long-term industrial
production.
3. Core Product Features
3.1 Stable Magnetic Performance & Ultra-high Separation Rate
Adopting a scientific and optimized magnetic circuit design, the
equipment achieves uniform magnetic field distribution with zero
magnetic attenuation during long-term continuous operation. The
overall material separation efficiency can reach up to 99.5%. It
can effectively capture ultra-fine iron powder and trace weak
magnetic impurities that cannot be adsorbed by ordinary magnetic
separators, realizing high-purity material purification and meeting
high-standard industrial production requirements.
3.2 Energy-saving & Eco-friendly Operation
Featured with a pure permanent magnet structure, the equipment
requires no excitation power supply during operation. Compared with
traditional electromagnetic magnetic separators, it reduces power
consumption by 30%-40% with lower operating costs. The entire
separation process needs no chemical additives, causing no
secondary pollution to materials and the environment. In addition,
the separated iron impurities can be fully recycled and reused,
realizing resource utilization and green production.
3.3 Reinforced Structure for Harsh Working Conditions
The material contact drum is lined with thickened high
wear-resistant rubber, which effectively resists material abrasion
and impact damage. The whole machine reaches IP65 high-level
protection standard, perfectly adapting to wet, dusty and slightly
corrosive on-site working environments. It greatly reduces
equipment failure rate and downtime, ensuring stable continuous
production in harsh industrial scenarios.
3.4 Dry & Wet Dual-purpose Design, Wide Adaptability
One machine supports two optional working modes (dry type and wet
type), covering dry mineral powder sorting and wet slurry material
separation. Both the rotating speed and magnetic field strength can
be freely and precisely adjusted according to material
characteristics and production demands, meeting the diversified
processing requirements of different ores and industrial materials
with strong scene adaptability.
3.5 Low Maintenance Cost & Simple Operation
The equipment adopts a simplified and optimized mechanical
structure with few vulnerable parts. Daily maintenance only
requires regular bearing lubrication, without complex professional
maintenance operations. It effectively saves manual maintenance
costs, reduces production downtime caused by equipment failure, and
improves overall production efficiency.
3.6 Safe & Intelligent Production
Built with professional overload protection device and anti-splash
baffle, the equipment effectively avoids potential operational
risks and ensures production safety. Customizable explosion-proof
version is specially available for coal mines, flammable dust
workshops and other high-risk environments. Equipped with an
optional automatic feeding and discharging system, it supports
unmanned intelligent operation, further upgrading production safety
and automation level.
4. Global Application Scenarios
This industrial magnetic separator is widely recognized and applied
in global mining, metallurgy, chemical industry, building
materials, coal processing, ceramic raw material purification and
waste metal recycling industries. With stable performance, high
cost performance and full compliance with international industrial
production standards, it provides reliable high-efficiency
separation solutions for global industrial processing enterprises.
5. Global Buyer Service Advantages
- Customized solution support: Tailor machine models, parameters and
functions according to customers’ on-site working conditions and
production demands;
- Strict quality control: All equipment undergoes full inspection
before delivery, complying with international export quality
standards;
- Professional overseas after-sales service: Provide remote
installation guidance, technical training and after-sales
troubleshooting support;
- Complete export certification: Support global logistics
transportation and door-to-door delivery service.
75dB 10t/H Dry Magnetic Separator Dry Wet High Intensity Magnetic Separator
