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Automatic Multi-layer Bag Unpacker for Plastic Pellet Feeding Systems

Categories Automatic Debagging Machine
Buffer Conveyor: Single or Multiple Buffer Lines (Optional)
Name: Automatic Debagging Machine
Model Number: TV-1600
Hopper Capacity: 300 L (Customizable)
MOQ: 1Set
Delivery Time: 5-8 Weeks
Bag Feeding Method: Automatic Layer-by-Layer Feeding
Payment Terms: T/T
Empty Bag Collection: Automatic Screw Conveyor
Bag Opening Method: Automatic Multi-Blade Cutting
Price: USD60,000-90,000
Dust Collection: Integrated Dust Removal System
Supply Ability: 50Sets/month
Material Emptying Rate: Up to 99.9% (Depending on Material)
Certification: CE/UL
Brand Name: tovot
Rotary Valve: DN250 (Optional)
Packaging Details: Moisture barrier film
Place of Origin: China
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Automatic Multi-layer Bag Unpacker for Plastic Pellet Feeding Systems

The TOVOT Automatic Multi-layer Bag Unpacker is an intelligent bag emptying solution developed for modern plastic manufacturing plants. It is designed to automatically separate, open, empty, and collect stacked bags, providing a stable and continuous feeding process for production lines.

Compared with manual bag unloading, the system improves production efficiency, reduces labor requirements, and creates a cleaner working environment. With a modular design, the machine can be connected directly to conveying, weighing, mixing, or storage systems, making it an ideal solution for automated material handling.

Solutions

Why Choose the TOVOT Multi-layer Bag Unpacker?

Whether you are upgrading an existing production line or building a new factory, the TOVOT Multi-layer Bag Unpacker helps increase automation while reducing operating costs.

Improve Production Efficiency

Automatic bag feeding and unpacking keep the production line running continuously with less downtime.

Reduce Manual Labor

Only one operator is required to monitor the equipment instead of manually unloading and cutting bags.

Cleaner Production

The enclosed structure and integrated dust collection system help reduce dust emissions and improve the working environment.

Easy System Integration

The discharge outlet can be connected directly to screw conveyors, pneumatic conveying systems, mixers, storage silos, or weighing equipment.


Comparison

Automatic Unpacking VS Manual Unpacking

Automatic Multi-layer Bag UnpackerManual Bag Unloading
Up to 600 bags/hourLow production efficiency
Continuous automatic operationFrequent manual handling
Stable feeding processUneven material supply
Lower labor costsHigher labor requirements
Integrated dust collectionMore dust during operation
Easy connection to automationDifficult to expand production

How It Works

Step 1

Automatic Pallet Feeding

Palletized bags enter the machine through the optional buffer conveyor system.

Step 2

Layer-by-Layer Separation

The machine automatically separates each bag for continuous feeding.

Step 3

Bag Opening

The cutting unit opens the bag quickly and accurately.

Step 4

Material Discharge

Material falls into the hopper while the shaking system improves the emptying rate.

Step 5

Empty Bag Collection

Empty bags are transported automatically through the screw conveyor.

Step 6

Automatic Material Transfer

The rotary valve connects directly with downstream conveying or mixing equipment.


Key Features

Multiple Buffer Conveyor Lines

Optional buffer conveyors allow several pallets to wait in sequence, extending unattended production time.

Intelligent PLC Control

Siemen PLC and touch screen provide simple operation and real-time monitoring.

High Emptying Efficiency

The shaking mechanism reduces material residue and improves production efficiency.

Flexible Machine Configuration

Available in carbon steel or SUS304 stainless steel, with customized layouts to match different factories.


Technical Specifications

ItemSpecification
Product NameAutomatic Multi-layer Bag Unpacker
Capacity400–600 Bags/Hour
Bag Weight20–25 kg
Bag FeedingAutomatic Layer-by-Layer
Bag OpeningMulti-Blade Cutting
Emptying RateUp to 99.9%
Hopper Capacity350 L
Buffer ConveyorOptional Multi-Line Design
Dust CollectionPulse Jet Dust Collector
Rotary ValveOptional
Control SystemSiemen PLC + HMI
Machine MaterialCarbon Steel / SUS304 Stainless Steel
VoltageAC 380V 50Hz
Installed Power22 kW
Air Pressure≥0.6 MPa
CertificationCE & UL Available

Optional Configurations

  • Multi-line Buffer Conveyor
  • Automatic Pallet Collector
  • Rotary Valve
  • Screw Conveyor
  • Pneumatic Conveying System
  • Weighing Hopper
  • Mixing System Connection
  • Storage Silo Connection
  • Remote Monitoring
  • MES Communication

Why Choose TOVOT?

TOVOT is a professional manufacturer of automatic bag handling equipment and bulk material conveying systems. We provide complete solutions from bag unpacking to material conveying, weighing, mixing, and storage. Every project is designed according to the customer's factory layout, production capacity, and automation requirements.


FAQ

Q: Can the Multi-layer Bag Unpacker work continuously?

A: Yes. Optional multi-line buffer conveyors allow continuous production with fewer interruptions for pallet replacement.

Q: Can the machine be customized?

A: Yes. TOVOT offers customized machine dimensions, materials, conveyor layouts, and downstream connections.

Q: Is stainless steel available?

A: Yes. The machine is available in carbon steel or SUS304 stainless steel to meet different production requirements.

Q: Can the unpacker connect to our existing equipment?

A: Yes. The discharge outlet can be connected to screw conveyors, pneumatic conveying systems, storage silos, weighing systems, and mixers.

Q: What certifications does the machine have?

A: The equipment can be supplied with CE and UL certification according to your market requirements.

Q: Does TOVOT provide technical support?

A: Yes. We provide installation guidance, commissioning, operator training, online technical support, and overseas after-sales service.

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