Automatic Batching System with Accurate Material Control for
Industrial Production
The TV-DWS3000 Automatic Batching System is an intelligent material preparation solution designed for
automatic feeding, accurate weighing, batching, and material
transfer in industrial production. The system provides reliable raw
material management for chemical processing, plastic compounding,
building materials, mineral processing, recycling, and other
industries requiring precise material control.
With a maximum capacity of 3000 kg/h, the system integrates automatic feeding units, high-precision
weighing technology, and PLC intelligent control to ensure accurate
material ratios and stable production performance.
The Automatic Batching System can process various powder, granule,
and bulk materials according to preset formulas. By replacing
manual material preparation, it improves production efficiency,
reduces material waste, and ensures consistent product quality
during continuous manufacturing.
Intelligent Material Batching Solution
Accurate material batching is an important part of modern
industrial production. The TV-DWS3000 provides an automatic
solution covering material storage, feeding, weighing, batching,
and discharge.
Different raw materials are stored in separate hoppers and
transferred through automatic feeding devices according to the
preset formula. The system uses high-precision weighing sensors to
monitor material quantity in real time and ensures that each
ingredient reaches the required weight.
After completing the weighing process, the prepared batch is
automatically discharged to mixers, reactors, extrusion lines,
storage equipment, or other downstream production processes.
Through automatic control and precise material management, the
system helps manufacturers achieve stable production, improve
efficiency, and reduce operating costs.
System Advantages
The TV-DWS3000 Automatic Batching System improves production
accuracy and efficiency by combining automatic feeding technology
with precise weighing control. The system can manage multiple raw
materials through independent feeding units, ensuring stable and
repeatable batching results for every production cycle.
The PLC control system with touch screen interface allows operators
to easily manage production recipes, monitor material status, and
adjust operating parameters. The modular design supports different
material types, hopper capacities, and feeding methods according to
customer requirements.
With a compact structure and reliable industrial design, the system
is suitable for medium-scale production lines. It can be integrated
with mixers, storage silos, conveyors, extrusion equipment, and
other processing systems to create a complete automatic material
preparation solution.
Working Principle
The Automatic Batching System stores different raw materials in
individual storage hoppers. Each hopper is equipped with a feeding
device to control material discharge.
During operation, the operator selects the required production
formula through the touch screen. The PLC control system
automatically starts each feeding unit according to the preset
material ratio.
Materials enter the weighing hopper through screw feeders or
pneumatic conveying systems. The weighing sensors continuously
monitor the material weight, and each feeder stops automatically
when the target value is reached.
After all materials are accurately weighed, the completed batch is
automatically discharged to the next production process, ensuring
accurate formulation and stable material preparation.
Application Areas
The TV-DWS3000 Automatic Batching System is widely used in
industries that require accurate raw material preparation and
automatic material control.
Typical applications include chemical material processing, mineral
powder production, plastic compounding, masterbatch manufacturing,
PVC compound production, rubber compound preparation, building
material production, coating material processing, recycling
systems, and automatic mixing plants.
The system is suitable for factories that require stable formulas,
reduced manual operation, and continuous automated production.
Applicable Materials
The Automatic Batching System is designed for handling various
powder, granular, and bulk materials. It can process calcium
carbonate, mineral fillers, talc powder, quartz powder, titanium
dioxide, carbon black, chemical additives, pigments, masterbatch,
plastic additives, stabilizers, lubricants, recycled materials, and
other industrial raw materials.
According to different material characteristics, the system can be
configured with suitable feeding methods, including screw feeding,
rotary valve feeding, and pneumatic conveying, ensuring stable
material transfer and accurate batching performance.
Technical Specifications
| Item | Specification |
|---|
| Product Name | Automatic Batching System |
| Model | TV-DWS3000 |
| Maximum Capacity | 3000 kg/h |
| Standard Output | 2000-3000 kg/h |
| Application | Chemical / Plastic / Building Material Processing |
| Material Type | Powder / Granules / Bulk Materials |
| Number of Feeding Units | 3-8 Units |
| Storage Hopper Capacity | 500-2000 L |
| Weighing Hopper Capacity | 200-500 kg |
| Batch Weight | 200-800 kg |
| Weighing Accuracy | ±0.1-0.2% |
| Feeding Method | Screw Feeding / Pneumatic Conveying |
| Discharging Method | Automatic Valve Discharge |
| Control System | PLC + Touch Screen |
| Formula Management | Multiple Recipes |
| Installed Power | 7.5-15 kW |
Price Reference
FOB Price: USD 30,000 - 50,000 / Set
The final price depends on system configuration, including material
characteristics, production capacity, number of feeding units,
hopper capacity, feeding method, automation level, factory layout,
and customized requirements.
Frequently Asked Questions
What is the Automatic Batching System used for?
The system is designed for automatic material feeding, weighing,
and batching according to preset formulas. It helps manufacturers
achieve accurate raw material preparation before mixing,
processing, or production.
What is the capacity of the TV-DWS3000?
The maximum capacity is 3000 kg/h. Actual production output depends on material properties, formula
requirements, and system configuration.
What materials can the system handle?
The system can process powder, granule, and bulk materials,
including mineral fillers, chemical additives, plastic raw
materials, pigments, masterbatch, and recycled materials.
Can the system connect with mixers and production lines?
Yes. The Automatic Batching System can be integrated with mixers,
storage silos, conveyors, extrusion lines, reactors, and other
production equipment.
How accurate is the batching process?
The standard weighing accuracy is ± 0.1-0.2%, ensuring stable material ratios and consistent production
quality.
Can the system be customized?
Yes. Hopper capacity, feeding units, weighing range, control
system, and equipment layout can be customized according to
different production requirements.
What are the benefits of an automatic batching system?
The system reduces manual operation, improves batching accuracy,
minimizes material waste, increases production efficiency, and
provides stable operation for continuous industrial manufacturing.
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