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Automatic Double Head Spot Welding Machine for Door Panels

Categories Automatic Spot Welder
Power (kW): 1000W(1.34hp)
Type: Multi Head Spot Welding Machine
Power: 3-Phase 380 V (220 V / 440 V Optional)
Delivery Time: 25-35working days
condition: New
warranty: 1 Year
Keyword: Multi Point Spot Welding Machine
Dimensions: 5250 x 967 x 2067 mm
rated duty cycle: 50%
Product Name: Automatic Double Head Spot Welding Machine for Door Panels
Welding Material: Metal Aluminum Stainless Steel
Payment Terms: D/A,L/C,D/P,T/T
dimensions: 5250*967*2067mm(206.69*38.07*81.38in)
Application: Double Spot Welding
Certification: CE, RoHS, ISO
Supply Ability: 5 sets/month
usage: Spot Welding Machine For Steel Doors
Weld Quality Monitoring: Spatter Detection & Alert
rated capacity: 100KVA-250KVA
Brand Name: Xinwei
MOQ: 1
Capacity: 100 KVA - 250 KVA
Packaging Details: wooden box
Welding Thickness: 6 + 6 mm Max
Duty Cycle: 50%
Function: Double Head Multi-Point Spot Welding
Weight: 2000 kg
voltage: 220 V, 380 V, 440v
After-sales Service Provided: Free spare parts, Field installation, commissioning and training
After Warranty Service: Video technical support, Online support and Spare parts
Place of Origin: Sichuan, China
max. welding thickness: 6+6mm
Feature: Automatic Multi Spot Welder
Price: $35,000-36,000
Weight (kg): 2000
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Automatic Double Head Spot Welding Machine for Door Panels

Automatic Double Head Spot Welding Machine for Door Panels

Video Demonstration


Product Overview

This automatic double head spot welding machine is purpose-built for high-volume production of steel door panels, electrical enclosure boxes, and elevator door skins. By integrating dual electrode heads with an X/Y axis moving fixture and a single-station exchange rack, the system welds two points simultaneously and automatically repositions the workpiece between cycles, sharply increasing throughput while maintaining repeatable weld quality.

The press-type frame design delivers stable, vertical electrode force with pneumatic actuation, eliminating the need for a hydraulic station. With a compact footprint of 5250 x 3775 x 2067 mm and a welding capacity of 0.5 to 1.5 mm sheet thickness, this machine is an ideal entry-level automation solution for small and medium-sized manufacturers upgrading from manual spot welding.

Key Technical Advantages

Dual Electrode Head Design

A pair of copper alloy electrodes welds two points per cycle, halving the number of passes required compared to single-head machines. The vertical pneumatic pressurization ensures consistent electrode force and a stable fusion nugget on each weld.

X/Y Axis Automatic Workpiece Positioning

Servo-driven screw or belt mechanisms move the fixture in the horizontal plane, aligning each welding point with the electrodes in sequence. This removes manual repositioning errors and supports multi-point welding of large panels without operator intervention.

Pneumatic Pressurization Without Hydraulic Station

No hydraulic pump or oil circuit means lower initial investment, reduced energy consumption, and simpler maintenance. Only a three-phase 380V supply and compressed air are required, making installation straightforward in existing workshops.

Manual Quick Adjustment for Custom Batches

For small-batch or customized door panels, the X/Y fixture can be manually positioned using hand wheels, avoiding the cost of additional servo drives while retaining flexibility for diverse workpiece sizes.

Compact Frame and Simplified Exchange Rack

The press-type body occupies minimal floor space, while the single-station exchange rack uses push-pull loading and unloading. The simplified mechanism lowers the failure rate and speeds up the cycle between batches.

Applications

IndustryTypical WorkpieceWelding Mode
Elevator ManufacturingDoor panels, reinforced ribsAutomatic multi-point double head spot welding
Security Door ProductionAnti-theft door skins, stiffenersDouble head spot welding on galvanized sheet
Electrical EnclosuresCabinet bodies, control box panelsSpot welding of 0.5–1.5 mm sheet metal
Home Appliance FabricationLarge cabinet shells, sheet metal partsLow-carbon steel and coated plate welding

Working Principle

The operator clamps the workpiece on the fixture and activates the cycle with both hands. The X/Y mechanism automatically shifts the panel to the first welding position, then pneumatic cylinders press the upper electrodes down vertically. A thyristor switches the welding transformer primary, generating high secondary current that flows through the two electrodes and concentrates heat at the sheet contact points, forming the weld nuggets. After the weld is completed, the thyristor turns off, the electrodes retract, and the fixture indexes to the next position. The sequence repeats until all programmed points are welded, after which the panel moves into the exchange rack for unloading.

Technical Specifications

ParameterUnitDN(B)-100DN(B)-160DN(B)-200DN(B)-250
Rated powerKVA100160200250
Power inputV3φAC 380V3φAC 380V3φAC 380V3φAC 380V
Max. short circuit currentKA30354045
Duty cycle%50505050
Max. forceN600060001000015000
Electrode lengthMM450450450500
Working strokeMM80808080
Cooling consumptionL/min20202020
Max. welding capacityMM3.0+3.04.0+4.05.0+5.06.0+6.0

After-Sales and Support

  • Warranty commitment — One-year warranty on core components (excluding consumable parts), giving you predictable operating costs for the first year.
  • Technical support — Online video guidance and Q&A from our engineers, covering installation, commissioning, and troubleshooting.
  • Spare parts and response — Rapid dispatch of common spare parts, with on-site technical assistance available where needed.
  • Usage guide — A complete documentation package including training videos, operating manual, and maintenance instructions to shorten the operator learning curve.

Frequently Asked Questions

What material thickness can this machine weld?

The standard configuration welds elevator door panels of 0.5 to 1.5 mm. Depending on the selected transformer model (DN(B)-100 to DN(B)-250), the maximum combined thickness ranges from 3.0+3.0 mm up to 6.0+6.0 mm for mild steel.

Does the machine work with galvanized or coated steel?

Yes. When configured with the intermediate frequency control box (optional), the DC output reduces spatter and heat-affected zone damage, making it suitable for galvanized sheets and coated plates while preserving the anti-corrosion layer.

Can the welding program be changed for different door sizes?

Yes. The touch-screen interface stores multiple welding programs, and the X/Y fixture can be manually adjusted for custom small-batch panels. Operators recall a program and the machine automatically indexes the correct welding path.

What utilities are needed to operate this spot welder?

Only a three-phase 380V power supply and compressed air are required. There is no hydraulic station, so installation, maintenance, and running costs are considerably lower than for hydraulic alternatives.

Is a welding test available before purchase?

We offer free sample welding and process design services so you can physically verify weld quality and cycle time for your specific door panel before finalizing the machine configuration.

Request Your Welding Solution

Send us your workpiece drawings and production requirements. Our engineering team will evaluate your application, configure the optimal solution, and provide a detailed proposal with electrode design and automation integration options.

Send Drawing | Request Welding Test | Get Custom Solution



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