Automatic Width Max Adjust 460mm PCB Cleaning Machine
1. Product Introduction
PCB460 high-end SMT PCB dust cleaning machine is professional
pre-print PCBA cleaning equipment specially developed for
large-size PCB up to 460*460mm, widely installed before solder
paste printer to remove micro dust, metal scraps, fiber debris and
static charge on circuit board surface. The machine adopts
single-track automatic width adjustment design, 3mm anti-static
flat belt transports PCB stably with standard 910±20mm industry
transfer height, fixed left-to-right conveying direction. It
supports PCB thickness from 0.4mm to 5mm: 0.4–2mm boards work
without roller height adjustment, while 2–5mm thick PCBs only need
simple roller height fine-tuning. The machine requires at least 3mm
edge space of PCB and achieves stable cleaning cycle ≥10 seconds
per piece. Equipped with full multi-stage integrated cleaning
system: upper & lower ESD brush sweeping, high-power vacuum dust
collection, double imported ESD silicone sticky roller adhesion,
and static neutralization function. The sticky paper uses
drawer-type pull-out design, greatly simplifying paper replacement
without dismounting the whole machine. Standard configuration
includes 2 imported ESD sticky rollers, 1 ESD sticky paper roll, 1
anti-static brush, 250W independent dust collector, static
eliminator and real-time static detection sensor. Controlled by HMI
touch screen + PLC, reserved SMEMA communication port to realize
signal interconnection with upstream and downstream SMT machines.
Working condition supports AC220V power supply, total power 500W,
matched air source 0.6MPa with 60L/min air consumption, whole
machine net weight 160KG, compact body occupies less workshop
space. It realizes one-side cleaning & straight through conveying,
continuous high-efficiency cleaning for mass SMT production.
2. Advantages Over Ordinary Peer PCB Cleaners
- Supports Large 460*460mm Wide PCB, Wider Compatibility Than Small
Standard Cleaners Most common PCB dust cleaners only support max
350mm width boards; PCB460 adapts 460mm large-size industrial,
automotive and server PCBs, meeting wide-format circuit board
production demands. It covers thin 0.4mm flexible PCB to 5mm thick
heavy copper board with flexible roller height adjustment.
- Full 4-in-1 Multi-Stage Cleaning System, Thorough Dust & Static
Removal Competitors only equip single sticky roller or simple brush
without independent dust suction and static monitoring. Our machine
combines ESD brush sweeping, vacuum dust collection, double
silicone sticky roller adhesion and static elimination, completely
removing invisible micro-particles that cause printing open/short
defects. Built-in static sensor real-time monitors electrostatic
value to avoid component breakdown.
- Drawer-Type Sticky Paper Design, Greatly Save Maintenance Time
Ordinary cleaners need to disassemble side covers to replace sticky
paper, wasting production downtime. Drawer pull-out structure
allows quick paper replacement within 1 minute, no extra tools
required, effectively improving line OEE.
- Automatic Single Track Width Adjustment, No Manual Screw Tuning
Low-cost cleaners rely on manual handwheel width adjustment with
low precision; automatic motor-driven track adjustment realizes
one-key size switching when producing mixed-size PCBs, reducing
human operation errors and board scratch risk.
- Complete ESD Anti-Static Configuration, Full Anti-Static Protection
All core contact consumables (brush, sticky roller, sticky paper)
adopt imported ESD materials, plus independent static eliminator,
which continuously neutralizes static charge on PCB surface,
suitable for high-sensitivity chip PCBA production.
- Reserved SMEMA Communication Port, Realize Full Automatic Line
Interconnection Most entry-level PCB cleaners have no SMEMA
interface and cannot link with printers, mounters or AOI. Standard
SMEMA port realizes automatic signal docking with whole SMT line,
unmanned intelligent production matching smart factory
requirements.
- Independent 250W Dust Collector, No Secondary Dust Pollution
Integrated high-power vacuum dust collector absorbs swept debris
immediately, preventing secondary dust falling back on PCB surface,
far better than models without independent dust suction function on
the market.
- Standard HMI+PLC Intelligent Control, Visual Parameter Setting
Simple relay-controlled cheap cleaners have no touch screen; HMI
touch panel displays cycle time, static value, equipment fault
alarm clearly, all cleaning parameters adjustable visually, easy
for new operators to learn and operate.
3. Application Scenarios
- Pre-solder paste printing cleaning station of medium & large SMT
automatic production lines;
- Production of large-size PCBs: automotive electronics, industrial
control mainboards, server boards, large LED panel substrates;
- Flexible PCB, heavy copper thick PCB, multi-layer circuit board
manufacturing workshops;
- High-precision electronic assembly requiring zero printing defects:
medical electronics, communication circuit boards, new energy power
PCBs;
- Smart SMT factories needing SMEMA full-line signal interconnection
automatic equipment;
- PCBA visual inspection pre-cleaning workstation, removing dust to
avoid false detection of AOI machines;
- Electronic prototype labs and small-batch mixed PCB size flexible
production lines.
四,FAQ(谷歌长尾问答收录,贴合海外采购搜索问题)
Q1: What is the maximum PCB size this PCB460 dust cleaning machine
can handle?
A: It supports PCB from minimum 50*50mm up to maximum 460*460mm,
compatible with most large-format industrial circuit boards.
Q2: What range of PCB thickness can the machine clean
automatically?
A: 0.4–2mm thin PCBs work without adjusting roller height; for
2–5mm thick PCBs, only simple roller height fine-tuning is needed.
Q3: Is the track width adjusted manually or automatically?
A: It adopts fully automatic single-track width adjustment, one-key
switch for different PCB sizes without manual screw adjustment.
Q4: How to replace the ESD sticky paper? Is disassembly needed?
A: It uses drawer-type pull-out sticky paper structure, just pull
the drawer out to replace paper quickly, no machine disassembly
required.
Q5: Does this cleaner support interconnection with other SMT
machines?
A: Yes, it reserves standard SMEMA communication port, can realize
automatic signal interlock with solder paste printer, mounter and
AOI equipment.
Q6: What anti-static components are equipped on this machine?
A: Built-in static eliminator + static detection sensor; all
contact consumables (brush, sticky roller, sticky paper) are
imported ESD anti-static materials.
Q7: What air pressure and power does the PCB460 cleaner require?
A: Power supply AC220V 50/60Hz, total power 500W; air source
pressure 0.6MPa, air consumption 60L/min.
Q8: What is the minimum production cycle time for one PCB?
A: The stable cleaning cycle is ≥10 seconds per PCB, matching
high-speed mass SMT production rhythm.