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Dual-Station AC Type 2 & DC CCS2 Charging Gun Comprehensive Testing System

Categories Electric Vehicle Testing Equipment
MOQ: 1
Test Stations: 2 stations
Model Number: SNQC-CDQ08H
Brand Name: Sinuo
Delivery Time: 30 Days
Supported Test Combinations: DC+DC, AC+AC, DC+AC, AC+DC
Air Source Pressure: 0.6 MPa
Supply Ability: 10 Sets Per Month
Power Supply: Single-phase AC 220V / 50Hz
Control System: PLC + Industrial Computer
Packaging Details: Plywood
Test Cycle Time: Approx. 30 seconds per sample
Payment Terms: T/T
Place of Origin: China
Certification: Calibration Certificate (Cost Additional)
Price: Customized
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Dual-Station AC Type 2 & DC CCS2 Charging Gun Comprehensive Testing System

Dual-Station AC Type 2 & DC CCS2 Charging Gun Comprehensive Testing System

Product Information:

This test system is designed for the functional inspection of AC Type 2 and DC CCS2 charging connector cable assemblies. Each charging connector can be assigned a unique QR code, and all test results are automatically saved into reports for full traceability.

The system performs all required tests automatically in a single cycle, significantly improving efficiency and reducing labor requirements. It is especially suitable for 100% inspection in mass production environments.

Test Functions:

• Open circuit, continuity, short circuit, and wire sequence misalignment test for each wire

• Main conductor continuity resistance test

• Built-in resistor test (including both button-pressed and button-released conditions)

• Insulation resistance test between conductors

• Withstand voltage test between conductors

• Thermocouple wire test

Technical Parameters:
Basic Operating Conditions
Main Power SupplySingle-phase AC 220V/50Hz
Air Source Pressure0.6 MPa
Control SystemPLC + Industrial Computer
Test Stations2 stations
Total Interfaces2×AC Type 2 sockets + 2×DC CCS2 sockets
Supported Test CombinationsDC+DC, AC+AC, DC+AC, AC+DC
Single Test Cycle TimeApprox.30 seconds per sample
Core Electrical Test Parameters
Open/Short Circuit & Wire Sequence TestDetected by PLC I/O; automatic pass/fail judgment
Main Conductor Continuity ResistanceTest points: L1, L2, L3, N, PE, CP
Built-in Resistor TestRange: 1 ~ 5000Ω; Accuracy: ±1% 16A AC gun: Unpressed=680Ω, Pressed=3.38kΩ 32A AC gun: Unpressed=220Ω, Pressed=3.52kΩ 63A AC gun: Unpressed=100Ω, Pressed=3.4kΩ Overall accuracy: ±1% ~ ±2%
Thermistor/Thermocouple Wire TestRange: 100 ~ 50000Ω; Accuracy: ±2% Upper & lower limit judgment available
Insulation Resistance TestTest objects: Single-phase / Three-phase / DC circuits Test Voltage: DC 100 ~ 1000V (adjustable) Resistance Lower Limit: 1MΩ ~ 1GΩ (adjustable) Accuracy: ±5% Auto alarm when resistance below set value
Withstand Voltage TestTest objects: Single-phase / Three-phase / DC circuits Test Voltage: AC 0~5kV / DC 0~6kV (adjustable) Leakage Current: AC 0.1~20mA; DC 0.01~5mA (adjustable) Accuracy: ±1.5% + 3 digits Programmable voltage control; alarm for over current
Plug Insertion & Extraction Force TestRange: 0 ~ 500N; Resolution: 0.1N; Accuracy: ±1% Data auto-saved to reports
Mechanical & Appearance Parameters
Table HeightApprox. 800 mm (Ergonomic design)
Overall Dimension (W×D×H)1000mm × 800mm × 1800mm
Total WeightApprox. 300 kg
Mobile StructureEquipped with lockable universal casters
FixtureCustom clamping fixtures for charging guns
Data Acquisition & Output Functions
Identification Device2 sets of barcode scanners; support barcode & QR code scanning Test data bound with codes for full traceability
Printing Function2 compact printers (one per station) Auto print labels for passed products only (serial No., rating, time, status, etc.)
Data StorageReal-time storage of all test records
Data Export FormatTXT/EXCEL
MES ConnectionReserved communication interface for MES system docking & data upload
Product Details:
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