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Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

Categories Sapphire Wafer
Product forms: Boule, blank, wafer, window, plate, disc, rod and custom component
Place of Origin: SHANGHAI,CHINA
Crystal orientation: C-plane, A-plane, R-plane or customized
MOQ: 50
Material: Single-crystal sapphire, Al₂O₃
Brand Name: ZMSH
Edge treatment: Chamfered, beveled, rounded or polished
Polishing: Single-side polished or double-side polished Surface finish
Delivery Time: 2-4WEEK
Surface condition: As-cut, ground, lapped or polished
Payment Terms: T/T
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Custom Sapphire Materials, Wafers, Windows, Rods and Precision Components

We supply sapphire crystal materials and custom-manufactured sapphire components for optical, semiconductor, electronics, scientific and high-temperature industrial applications.

Available product forms include sapphire crystal blanks, wafers, optical windows, circular discs, rectangular plates, rods, tubes and complex shaped components. Dimensions, crystal orientation, surface finish, edge treatment and dimensional tolerances can be customized according to customer drawings and application requirements.

Sapphire is a single-crystal form of aluminum oxide. It combines excellent hardness, optical transmission, chemical resistance, electrical insulation and high-temperature stability, making it suitable for demanding environments where conventional glass or polymer materials may not provide sufficient performance.

Available Sapphire Products

Our sapphire material and component range includes:

  • Sapphire crystal boules and blanks
  • Sapphire wafers
  • Sapphire optical windows
  • Sapphire circular discs
  • Sapphire plates
  • Sapphire rods
  • Sapphire tubes
  • Sapphire substrates
  • Sapphire lenses
  • Sapphire protective covers
  • Sapphire sensor windows
  • Sapphire watch components
  • Sapphire insulating components
  • Custom-shaped sapphire parts
  • Precision-machined sapphire components

Products can be supplied as raw blanks, ground components, lapped parts or precision-polished finished components.

Product Specifications

ItemAvailable Specification
MaterialSingle-crystal sapphire, Al₂O₃
Product formsBoule, blank, wafer, window, plate, disc, rod and custom component
Crystal orientationC-plane, A-plane, R-plane or customized
DiameterCustomized
Length and widthCustomized
ThicknessCustomized
Surface conditionAs-cut, ground, lapped or polished
PolishingSingle-side polished or double-side polished
Surface finishOptical polish or industrial finish
Edge treatmentChamfered, beveled, rounded or polished
ShapeRound, square, rectangular, triangular or custom geometry
FlatnessAccording to drawing
ParallelismAccording to drawing
Dimensional toleranceAccording to component size and requirements
Surface qualityCustomized scratch-dig specification
CoatingAR coating or other optical coatings available upon request
InspectionDimensional, visual and optical inspection
Order quantityPrototype, small batch and volume production
PackagingIndividual protective or clean packaging

Final specifications are determined by product dimensions, application, crystal orientation and manufacturing feasibility.

Key Material Advantages

Excellent Hardness and Wear Resistance

Sapphire offers excellent resistance to scratching, abrasion and mechanical wear. It is suitable for protective windows, wear-resistant surfaces and components exposed to repeated contact or harsh working conditions.

Wide Optical Transmission Range

Properly polished sapphire can provide good transmission from ultraviolet through visible and infrared wavelengths, making it suitable for optical windows, sensor covers, laser systems and observation ports.

Actual transmission depends on material thickness, surface finish, crystal orientation, wavelength and coating.

High-Temperature Stability

Sapphire maintains good mechanical and electrical properties under elevated-temperature conditions. It can be used in furnace equipment, high-temperature sensors and industrial systems where ordinary glass may soften or lose stability.

Chemical and Corrosion Resistance

Sapphire provides strong resistance to many chemicals and corrosive environments. It is frequently selected for optical and mechanical components exposed to aggressive gases, liquids or cleaning processes.

Electrical Insulation

As an electrically insulating crystal material, sapphire is suitable for electronic substrates, insulating components and applications requiring electrical isolation combined with thermal and mechanical stability.

High Mechanical Strength

Sapphire combines high hardness with good compressive strength, allowing thin components to provide reliable protection in demanding optical and industrial environments.

Sapphire Wafers and Substrates

Sapphire wafers are used in semiconductor, optoelectronic and research applications. They can be manufactured in different diameters, thicknesses and crystal orientations.

Available processing options may include:

  • C-plane sapphire wafers
  • A-plane sapphire wafers
  • R-plane sapphire wafers
  • Single-side polished wafers
  • Double-side polished wafers
  • Research-grade substrates
  • Production-grade substrates
  • Custom thickness wafers
  • Small-diameter sapphire discs
  • Custom-cut sapphire substrates

When requesting a quotation, please specify the wafer diameter, orientation, thickness, polishing condition, flatness, surface roughness and quantity.

Sapphire Optical Windows

Sapphire windows are suitable for optical systems operating under high pressure, high temperature, abrasive conditions or corrosive environments.

Typical configurations include:

  • Round sapphire windows
  • Rectangular sapphire windows
  • Square sapphire windows
  • Thin sapphire cover plates
  • High-pressure viewing windows
  • Sensor protection windows
  • Camera protection covers
  • Laser system windows
  • Vacuum chamber windows
  • Infrared optical windows

Windows can be supplied with polished surfaces, edge chamfers and optional optical coatings.

Sapphire Rods, Plates and Shaped Components

In addition to wafers and windows, we manufacture sapphire rods, plates and complex shaped components according to drawings.

Custom processing may include:

  • Cutting
  • Grinding
  • Lapping
  • Drilling
  • Slotting
  • Edge chamfering
  • Contour machining
  • Precision polishing
  • Laser processing
  • Surface coating

Because sapphire is extremely hard and relatively brittle, design review is recommended before manufacturing complex or thin-walled structures.

Typical Applications

Semiconductor and Electronics

  • Semiconductor substrates
  • LED substrate materials
  • Electronic insulating parts
  • Sensor substrates
  • Plasma equipment components
  • Semiconductor equipment windows
  • High-temperature electrical insulation

Optical Systems

  • Optical protection windows
  • Laser windows
  • Infrared windows
  • Camera covers
  • Optical discs
  • Detector protection plates
  • Observation windows
  • Scientific instrument components

Industrial Equipment

  • High-pressure viewing windows
  • Furnace observation ports
  • Chemical processing windows
  • Wear-resistant guides
  • Precision measuring components
  • High-temperature sensor protection
  • Corrosion-resistant components

Consumer and Precision Products

  • Watch windows
  • Scanner windows
  • Protective covers
  • Mobile device camera covers
  • Decorative sapphire components
  • Precision instrument covers

Customization Options

Custom FeatureAvailable Options
Product shapeRound, square, rectangular, triangular or custom
DimensionsDiameter, length, width and thickness
Crystal orientationC-plane, A-plane, R-plane or specified orientation
Surface processingGround, lapped, single-side polished or double-side polished
Edge designChamfer, bevel, radius or polished edge
Hole processingThrough holes, blind holes or positioning holes
Structural processingSlots, grooves, steps and profiles
Optical qualitySurface quality, flatness and parallelism
CoatingAnti-reflection or customized optical coating
InspectionDimensional, surface and optical inspection
PackagingStandard export, individual or clean packaging

Quality Inspection

Sapphire components can be inspected according to customer drawings and agreed acceptance standards.

Typical inspection items include:

  • Diameter, length and width
  • Thickness
  • Crystal orientation
  • Flatness
  • Parallelism
  • Surface roughness
  • Surface quality
  • Scratch and dig defects
  • Edge chips
  • Cracks
  • Chamfer dimensions
  • Hole diameter and position
  • Optical transmission
  • Coating appearance
  • Packaging condition

Inspection reports and material documentation can be supplied according to project requirements.

Information Required for Quotation

For an accurate quotation, please provide:

Required InformationDescription
Product typeWafer, window, plate, rod, boule or custom part
DrawingPDF, STEP, DXF, DWG or other available format
DimensionsDiameter, length, width and thickness
Crystal orientationC-plane, A-plane, R-plane or no specific requirement
Surface finishGround, lapped, SSP or DSP
Surface qualityScratch-dig or visual quality requirements
FlatnessRequired flatness specification
ParallelismRequired parallelism specification
Edge treatmentChamfer, bevel, radius or polished edge
CoatingUncoated or specified optical coating
ApplicationOptical, semiconductor, industrial or other use
QuantityPrototype and estimated annual demand
DocumentationMaterial certificate or inspection report requirements

Why Choose Our Sapphire Components?

We support sapphire material supply and precision component manufacturing from raw material preparation through finished-part inspection.

Our services include:

  • Custom sapphire material selection
  • Prototype development
  • Drawing-based production
  • Precision machining
  • Optical polishing
  • Complex shape processing
  • Dimensional inspection
  • Surface quality inspection
  • Small-batch production
  • Repeat volume supply
  • Protective export packaging

We work with customers in optical, semiconductor, scientific instrument, electronics and industrial equipment markets.

Frequently Asked Questions

Can sapphire products be customized according to drawings?

Yes. Sapphire wafers, windows, rods, plates and shaped components can be manufactured according to customer drawings and technical specifications.

What sapphire crystal orientations are available?

Common orientations include C-plane, A-plane and R-plane. Availability depends on the product dimensions, material blank and required quantity.

Can you supply both transparent and frosted sapphire parts?

Yes. Sapphire products can be supplied with ground, lapped, frosted or optically polished surfaces.

Can sapphire windows receive an anti-reflection coating?

Yes. Anti-reflection coatings and other optical coatings may be applied according to the operating wavelength and environmental requirements.

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