High thermal efficiency direct fired rotary drum dryer with large processing capacity and low operating cost

Product Description

The direct fired rotary drum dryer is a high-efficiency industrial drying equipment that directly uses high-temperature flue gas generated by fuel combustion as the heat source. The high-temperature hot flue gas directly contacts the materials inside the drum for heat exchange, eliminating the intermediate heat transfer link. It features a simple structure, high thermal efficiency and low operating cost, and is widely used in large-capacity drying scenarios of mining, building materials, coal, slag and other industries that do not have strict requirements for material pollution.

Working Principle

The high-temperature flue gas generated by the combustion chamber is directly introduced into the inner cavity of the rotary drum at a high flow rate. The continuously rotating drum drives the built-in lifting plates to lift and scatter the materials to form a uniform material curtain, making the materials fully contact with the high-temperature flue gas flowing at a constant speed. The moisture in the materials is rapidly evaporated through direct heat exchange, and the water vapor is discharged along with the flue gas. The dried materials are stably output from the discharging end, realizing the continuous and efficient direct-fired drying process.

Key Features

• ‌Ultra-high thermal efficiency‌: The direct heat exchange method eliminates the heat loss of the intermediate heat transfer link, and the thermal efficiency can reach more than 90%, which is far higher than that of indirect heating dryers.
• ‌Low operating cost‌: The structure is simple and the number of supporting components is small, the one-time investment and long-term fuel consumption are significantly reduced, and it is very suitable for large-scale low-cost drying production.
• ‌Large processing capacity‌: The high-temperature large-air-volume heat source can quickly evaporate moisture, and the maximum daily processing capacity can exceed 2000 tons, which can meet the demand of super-large-capacity production.
• ‌Strong adaptability‌: It can be matched with different fuel combustion systems such as coal, natural gas, biomass and oil, and can adapt to the drying of various bulk materials with low requirements for flue gas pollution.

• Technical Specifications

  Product Specs (m)	Capacity (T/H)	Main Motor Power (kW)	Main Motor Model	Main Gearbox Model	Ratio
  φ1.2×10m	2.5	7.5	Y160M-R3	ZL50-16-1	-
  φ1.5×12m	3.3 - 4.9	10	Y160L-6B3	JZQ500-III-2F	-
  φ1.5×15m	4 - 6	18.5	Y200L-6	JZQ500-III-2F	-
  φ1.8×12m	4 - 6	11	Y200L-6	ZQ50-16II-2	16.46
  φ2.2×12m	7 - 12	18.5	Y160L-6	JZQ650-III	31.5
  φ2.2×14m	7 - 12	18.5	Y160L-6	JZQ750-III	31.5
  φ2.2×16m	12	30	Y225M-6	JZQ750-III	31.5
  φ2.4×14m	12	30	Y250M-6	JZQ750-III	31.5
  φ2.4×18m	10 - 13	37	Y250M-6	ZL85-13-1	27.16
  φ2.4×20m	10 - 14	37	Y250M-6	ZL85-13-1	27.16
  φ3×20m	25	55	Y250M-4	ZL100-16-1	41.52
  φ3×25m	32 - 36	75	YR280M-4	ZL100-16-1	41.52

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Henan Staurk Machinery Co., Ltd. is headquartered in Zhengzhou, Henan Province. With a leadership team boasting over 20 years of industry expertise, we are a premier enterprise specializing in the R&D, manufacturing, and sales of large and medium-sized mining, metallurgical, and construction machinery.

Our comprehensive product portfolio encompasses dozens of series and hundreds of specifications, categorized into four core industrial pillars:

• Gold & Mineral Processing: We provide complete Gold Ore Processing Equipment solutions, including advanced Gold CIL & CIP Plants for chemical extraction. For gravity separation, we offer high-precision Gold Concentrators, Shaking Tables, and specialized Alluvial Washing Equipment for placer gold recovery.

• Calcination & Grinding: High-efficiency Energy-Saving Ball Mills (optimized for Spodumene/Lithium ore), large rotary kilns, industrial dryers, and complete production lines for cement and lime.

• Crushing & Sand Making: Heavy-duty Jaw Crushers, Impact Crushers, Cone Crushers, and VSI Sand Making Machines (Impact Crushers).

• Screening & Conveying: Vibrating Feeders, high-performance Vibrating Screens, Sand Washing Machines, and integrated Belt Conveyor systems.

These complete sets of equipment are extensively utilized globally in mining, chemical engineering, metallurgy, and sustainable construction (including Concrete Recycling).

Staurk Machinery has built a formidable international presence, exporting to more than 20 countries and regions, including France, Canada, Australia, Russia, Uzbekistan, UAE, Vietnam, Indonesia, Chile, Kenya, and the Philippines. Our commitment to high-yield, energy-saving, and reliable solutions has earned us a stellar reputation in the global market.

Official Website of Henan Staurk Machinery Co., Ltd.